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Hot formability of heat-resistant stainless steel X15CrNiSi 20-12

Abstract

High-temperature plastic properties of heat-resistant stainless steel X15CrNiSi 20-12 were assessed on the basis of hot tensile tests and nil strength tests. The results were supported by metallographic analyses using SEM and EDX analysis. The formability of the investigated steel can be divided into roughly three temperature areas. In the temperature range of 900 degrees C to about 1050 degrees C, formability was negatively affected by precipitation of carbide particles at grain boundaries. As the temperature rose to 1200 degrees C, these particles dissolved, resulting in an increase in formability. Further temperature increases resulted in a relatively steep drop in formability caused by overheating of the material. The nil ductility temperature of 1280 degrees C and the nil-strength temperature of 1362 degrees C were determined. The Plastic and strength properties of the investigated material were compared with the deformation behavior of the reference steel X5CrNi 18-10, which shows a significantly wider range of suitable forming temperatures.

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Hot formability of heat-resistant stainless steel X15CrNiSi 20-12

Author: Kawulok, Rostislav
Publisher: Polska Akademia Nauk, Instytut Metalurgii i Inżynierii Materiałowej
Year: 2020
DOI: 10.24425/amm.2020.132812
Source: https://dspace.vsb.cz/bitstreams/faa10177-665c-4eb6-99de-7d04e34f7b21/download
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© 2020. The Au ho (s). This is an open-access a icle dis ibu ed unde he e ms o he C ea i e Commons A ibu ion-NonCom-
me cial License (CC BY-NC 4.0, h ps://c ea i ecommons.o g/licenses/by-nc/4.0/deed.en which pe mi s he use, edis ibu ion o
he ma e ial in any medium o o ma , ans o ming and building upon he ma e ial, p o ided ha he a icle is p ope ly ci ed, he
use is noncomme cial, and no modi ica ions o adap a ions a e made.
A ch. Me all. Ma e . 65 (2020), 2, 727-734
DOI: 10.24425/amm.2020.132812
R. KAWULOK1*, I. SCHINDLER1, H. NAVRÁTIL1, V. ŠEVČÁK1, J. SOJKA1,
K. KONEČNÁ1, B. CHMIEL2
HOT FORMABILITY OF HEAT-RESISTANT STAINLESS STEEL X15C NiSi 20-12
High- empe a u e plas ic p ope ies o hea - esis an s ainless s eel X15C NiSi 20-12 we e assessed on he basis o ho ensile
es s and nil s eng h es s. The esul s we e suppo ed by me allog aphic analyses using SEM and EDX analysis. The o mabili y
o he in es iga ed s eel can be di ided in o oughly h ee empe a u e a eas. In he empe a u e ange o 900°C o abou 1050°C,
o mabili y was nega i ely a ec ed by p ecipi a ion o ca bide pa icles a g ain bounda ies. As he empe a u e ose o 1200°C,
hese pa icles dissol ed, esul ing in an inc ease in o mabili y. Fu he empe a u e inc eases esul ed in a ela i ely s eep d op
in o mabili y caused by o e hea ing o he ma e ial. The nil duc ili y empe a u e o 1280°C and he nil-s eng h empe a u e o
1362°C we e de e mined. The Plas ic and s eng h p ope ies o he in es iga ed ma e ial we e compa ed wi h he de o ma ion
beha io o he e e ence s eel X5C Ni 18-10, which shows a signi ican ly wide ange o sui able o ming empe a u es.
Keywo ds: Hea - esis an s ainless s eel, Ho ension es , Nil s eng h empe a u e, Nil duc ili y empe a u e
1. In oduc ion
Aus eni ic hea - esis an s eels had been de eloped on he
basis o s ainless s eels by he end o he 19 h cen u y and oday,
hey a e widely used in cons uc ion ma e ials o applica ions
such as boile s, eac o s, hea e s, hea exchange s, e c. Thei main
ad an age is he combina ion o ela i ely high s eng h, c eep,
oxida ion and co osion esis ance and ela i ely low p oduc ion
cos s [1-7]. Complica ions in hese s eels a e associa ed wi h
de e io a ion o mechanical p ope ies and o mabili y due o
p ecipi a ion. Unde ope a ing condi ions, a ious seconda y
phases can be o med in aus eni ic s eels, such as MX ca -
boni ides, M23C6 ca bides, Z phases, sigma phases, and La es
phases, which may agglome a e u he due o aging [1,8-11].
Thus, he mic os uc u e o hea - esis an s eels is o med by
aus eni ic g ains, which a e lined wi h p ecipi a es o med in he
empe a u e ange o abou 600-1000 (1050)°C. These pa icles
lead o emb i lemen , and he s eel is subjec ed o dissolu ion an-
nealing, which usually akes place in he ange o 1000-1100°C.
Ano he nega i e e ec is he educed ec ys alliza ion abili y
o aus eni ic hea - esis an s eels [12-18].
MX ca boni ides and M23C6 ype ca bides ha e an cc
la ice and no mally nuclea e u he along he g ain bounda ies
and in loca ions wi h highe disloca ion densi y. This phenom-
enon is associa ed wi h he a e o di usion, which is highe in
hese places han in he emaining olume [19-24]. The M23C6
ca bide oughening a e is much highe han ha o MX ype
ca boni ides, which p omo es high empe a u e c eep. Mic o-
alloying elemen s, such as Ti, Nb and V also con ibu e o he
o ma ion o MX ca boni i ides, and since hey ha e a highe
ca bon a ini y han ch omium, hey a e used o educe and slow
down he o ma ion o M23C6 ca bides. M23C6 ca bides posi ed
along he g ain bounda ies can also cause in e -c ys alline co -
osion [22-24].
The aim o he wo k was o e alua e he ho o mabili y
o ch omium nickel aus eni ic s ainless s eel and hea - esis an
X15C NiSi 20-12. This s eel is used o he cons uc ion o hea
ea men equipmen , pa s o boile s and u nace agg ega es
( i ings, g a es, con eyo s, hinges), hea exchange and an
componen s, o he mally s essed pa s o ce amic and glass
u naces, he mocouple p o ec i e slee es, as hea s essed
as ene s and o he s [1,2]. The de o ma ion beha io s udy will
be based mainly on uniaxial ho ensile es s, a e y sensi i e
me hod due o he p e ailing ensile componen s o he s ess in
o mabili y e alua ion. The pa ame e s e alua ed a e duc ili y,
con ac ion and ul ima e ensile s eng h. The ensile es esul s
can be used o de e mine he NDT (Nil duc ili y empe a u e) a
which he o mabili y o he ma e ial is exhaus ed and ac u e
1 VSB – TECHNICAL UNIVERSITY OF OSTRAVA, FACULTY OF MATERIALS SCIENCE AND TECHNOLOGY, 17. LISTOPADU 15/2172, 708 00 OSTRAVA – PORUBA, CZECH REPUBLIC
2 TŘINECKÉ ŽELEZÁRNY, A.S., PRŮMYSLOVÁ 1000, 739 61 TŘINEC, CZECH REPUBLIC
* Co esponding au ho : os isla [email p o ec ed]
728
occu s unde load wi hou e idence o elonga ion o he es
specimen. Ano he c i ical empe a u e o he high empe a u e
egion o me allic ma e ials is he nil s eng h empe a u e (NST)
a which he ma e ial loses all i s s eng h du ing hea ing due o
he g ain bounda y mel ing, i.e. empe a u e a which he ma e ial
does no ole a e any load. NST is always highe han NDT, bu
bo h o hese c i ical empe a u es a e highly dependen on he
chemical composi ion o he ma e ial [12,25-27].
2. Expe imen al
S eel X15C NiSi 20-12 wi h chemical composi ionin Ta-
ble 1 was supplied in a pos -ho olling condi ion.
TABLE 1
Chemical composi ion o X15C NiSi 20-12 s eel in w .%
X15C NiSi 20-12 CMnSiC NiMoN
0.16 1.01 1.54 20.2 12.3 0.27 0.07
The de o ma ion beha io was in es iga ed on a ho de-
o ma ion simula o Gleeble 3800. Tes s o de e mining he
nil-s eng h empe a u e (NST) we e pe o med on cylind ical
samples wi h a diame e o 6 mm and a leng h o 81 mm. These
samples we e loaded wi h a cons an ensile o ce o 80 kN
h oughou he es ia ai con olled pis on. A he same ime,
he esis i e hea ing o he samples was ca ied ou a a a e o
20°C·s–1 up o a empe a u e 1200°C, and hen he hea ing was
slowed down o 2°C·s–1, while he empe a u e was linea ly in-
c easing o he ac u e o he sample caused by he combina ion
o mel ing e ec g ain bounda ies and e y low ensile o ces. In
o de o elimina e he e ec o possible inhomogenei ies in he
in es iga ed ma e ials and also o s a is ical e alua ion, his es
was epea ed 3 imes – see Fig. 1. The a e age NST was 1362°C
wi h a ela i ely low s anda d de ia ion o ±4°C.
Fig. 1. Reco ds o NST measu emen o s eel X15C NiSi 20-12
Fo ho ensile es ing, cylind ical specimens wi h a di-
ame e o 10 mm and a leng h o 116.5 mm we e p epa ed and
h eaded on he end po ions. Ho -g ips s ainless s eel jaws
(Fig. 2) we e used o uniaxial ension es s, which a e used o
p o ide uni o m hea ing in he 20 mm zone [25,26]. Tensile
es s we e ca ied ou in he empe a u e ange o 900-1280°C.
The esis ance hea ing o he samples was a he a e o 10°C·s–1
di ec ly o he de o ma ion empe a u e, whe e 180 s delay ol-
lowed. The pull o he sample in o he ac u e was a a s oke
a e o 50 mm·s–1.
Fig. 2. Placemen o samples in ho g ips jaw ype o es s on simula-
o Gleeble 3800
Tensile diag ams (see Fig. 3) om which he maximum
o ce alues Fmax (kN) and he sample elonga ion ill ac u e
∆L (mm) we e de e mined. These alues we e subsequen ly
used o calcula e he ul ima e ensile s eng h RmT (MPa) and
he ho duc ili y AT (%):
PD[


mT
F
RS

 (1)


T
L
AL
'
 (2)
Whe e ∆L is elonga ion ill ac u e (mm) and L0 = 20 mm is he
ini ial measu ed leng h.
Fig. 3. G aphical ep esen a ion o he ho ensile es o s eel X15C NiSi
20-12
Con ac ion ZT (%) was exp essed by c oss-sec ional a eas
o es ba s a e b eaking S1 (mm2) and ini ial c oss-sec ion
S0 = 78.5 mm2:
729



T
SS
ZS


 (3)
Selec ed samples we e subjec ed o me allog aphical
analyses (ligh mic oscopy, SEM and EDX). Con en ional
me allog aphic examina ion by ligh mic oscopy was used o
he mic os uc u e analysis. Polishing and g inding was done
by using pape s and SiO2 suspensions. The g ain size calcula-
ion was based on he in e cep leng hs measu emen using
he so wa e Quick PHOTO INDUSTRIAL 3.2. Fo a sample
hea ed o 1050°C, supplemen a y analysis o he p ecipi a es
was pe o med by he SEM me hod on a JEOL JSM-6490LV
scanning elec on mic oscope equipped wi h an INCA x-ac
ene gy dispe sion analyze (Ox o d Ins umen s). Chemical
e ching was ealized wi h a eagen o 10 pa s H2O, 10 pa s
HNO3 and 1 pa HCl.
Fo compa ison, analogous expe imen s we e pe o med on
e e ence aus eni ic s ainless s eel X5C Ni 18-10, he chemical
composi ion o which is gi en in Table 2.
TABLE 2
Chemical composi ion o X5C Ni 18-10 s eel in w .%
X5C Ni 18-10 CMnSiC NiMoN
0.024 1.55 0.37 18.2 8.0 0.25 0.07
3. Resul s and discussion
Ho de o ma ion beha io o s eel X15C NiSi 20-12
Examples o b oken samples a e shown in Fig. 4. Fig. 5
shows he ac u e su aces o he selec ed wo o ming em-
pe a u es. In he case o 1280°C, he signi ican coa sening o he
g ain, which has a mean size o abou 0.4 mm, is clea ly isible.
Signi ican coa sening o he g ain is p obably due o a combina-
ion o se e al causes. Signi ican coa sening o he g ain ends
o be associa ed wi h he p esence o ancho ed s uc u e due
o pa icles o o he phases o a la ge size o he p ima g ain,
including o he c ys allog aphic o ien a ion.
As can be seen om Fig. 3, wi h inc easing empe a u e,
he con ac s eng h dec eases o a empe a u e o abou 1265°C.
This phenomenon is displayed along wi h he duc ili y depend-
ence on de o ma ion empe a u e in Fig. 6. I is also e iden om
his g aph ha he highes o mabili y can be expec ed o he
in es iga ed s eel wi hin a na ow empe a u e ange o abou
1100 o 1200°C, which is in ag eemen wi h au ho s [2,14]. When
he empe a u e was inc eased u he , he o mabili y d opped
sha ply, wi h an NDT o 1280°C being de e mined.
Fig. 6. The mal dependence o duc ili y ill ac u e, con ac ion and
ul ima e ensile s eng h s eel X15C NiSi 20-12
Ini ial s uc u e a ec ed by he hea ing empe a u e
o s eel X15C NiSi 20-12
The ini ial ma e ial s uc u e is cha ac e ized by conside -
able he e ogenei y wi h he appea ance o g ains o he o de o
en hs o a millime e – see Fig. 7.
In o de o cla i y he measu ed da a, u he expe imen s
we e conduc ed aimed a s udying he s uc u e o he samples
be o e de o ma ion. Tensile samples we e hea ed o selec ed
empe a u es o 900°C, 1050°C, 1200°C, o 1280°C, and hei
s uc u e was ixed by quenching. Me allog aphic images o
s uc u es a e hea ing in Fig. 8 documen aus eni ic g ains, o en
wi h cha ac e is ic wins. The o iginal coa se g ains emained
a hea ing empe a u es o 900-1050°C. Da k e ching a i ac s
signal he occu ence o inclusions.
Fig. 4. Selec ed examples o samples a e es
Fig. 5. Examples o ac u e su aces a e sample ailu e
730
Fig. 7. Ini ial s uc u e o X15C NiSi 20-12
I has been e i ied ha he accele a ion o g ain g ow h
occu s abo e a empe a u e o abou 1100°C – see Fig. 9.
In he empe a u e ange o 900-1050°C, small o ma ions
occu in pa icula in he o m o chains (see Fig. 10a), which
a e e y likely o educe o mabili y – his co esponds o he
g aph in Fig. 6. A hese empe a u es, he g ain bounda y di u-
sion akes place much as e han in he emaining olume and
g ain bounda ies p o ide p e e ed nuclea ion si es o ca bide
pa icle p ecipi a ion. A highe empe a u es, hese o ma ions
dissol e a he g ain bounda ies (see Fig. 10b) and hus inc ease
o mabili y. Examples o simila mechanisms a e desc ibed in
se e al pape s [1,28-31].
The d op in o mabili y a empe a u es abo e 1200°C is
mainly due o o e hea ing o he ma e ial, which is associa ed
wi h signi ican coa sening o he g ain.
SEM/EDX analysis
Fig. 11a) illus a es he cha ac e o he backsca e ed
elec on p ecipi a ion pa e n a e polishing he sample. I
is clea ha p ecipi a es o med nea -con inuous mesh a he
g ain bounda ies, and we e ypically in he ange o abou
0.5-2.5 μm and o a small ex en p ecipi a es o up o 5 μm in
leng h we e also obse ed. A small po ion o p ecipi a es was
also p esen wi hin he aus eni ic g ains. Fig. 11b) shows he
cha ac e o p ecipi a ion a e e ching. To cla i y he na u e o
he p ecipi a es, an EDX analysis o hei chemical composi ion
was pe o med. Fig. 12 compa es he esul s o EDX analysis
o he me al ma ix and he p ecipi a e pa icles. The esul s o
a)
c)
b)
d)
Fig. 8. Examples o he mic os uc u e o selec ed hea ing empe a u es o s eel X15C NiSi 20-12; a) 900°C, b) 1050°C, c) 1200°C, d) 1280°C
731
a se ies o analyses showed ha he p ecipi a es a e likely o be
M23C6 ype ca bides con aining p e e ably C bu also inc eased
he con en o molybdenum (54.34% C ; 30.48% Fe; 9.27% C;
3.48% Ni; 1.33% Mo; 0.75% Mn; 0.35% Si). The con en o
Si in he p ecipi a es was always lowe compa ed o he me al
ma ix (19.43% C ; 60.73% Fe; 5.29% C; 11.51% Ni; 0.35%
Mo; 1.07% Mn; 1.62% Si). The p esence o M23C6 ca bides in
he sample hea ed o 1050°C is p obably due o he ac ha
he inc eased p opo ion o silicon in ch omium-nickel s eels
p omo es p ecipi a ion o his ype o ca bide and inc eases he
empe a u e ange a which he ca bide is s able [32]. The delay
ime a 1050°C was p obably no su icien o dissol e he ca bide
p ecipi a es, because hei o ma ion du ing cooling should be
elimina ed due o he quenching o he sample in o wa e . Fo
he s udied s eel, he empe a u e o 1050°C ep esen s he lowe
limi o he ecommended solu ion annealing in e al [1,2]
The same sample, EDX analysis o he chemical composi-
ion o he coa se non-me allic inclusions was also pe o med
– see Fig. 13 and 14. Coa se non-me allic inclusions we e ound
o be complex oxysul ides. Al2O3 – based oxides we e p esen in
he cen e o he inclusions and con ained an inc eased Ca con en
(47.5% Al; 46.1% O; 5.6% Ca; 0.4% C ; 0.4% Fe). The inclu-
sion en elope was a sulphide o he (Mn, Ca)S ype (46.7% Mn;
35.0% S; 7.5% Ca; 5.2% C ; 2.1% Al; 2.1% O; 1.6% Fe).
b)a)
Fig. 10. G ain bounda ies wi h and wi hou ine elemen s in s eel X15C NiSi 20-12; a) 900°C, b) 1200°C
a) b)
Fig. 11. SEM mic oscopy o sample s uc u e wi h pa icles on g ain bounda ies a e hea ing a 1050°C; a) Polished sample, b) E ched sample
wi h local si es o chemical EDX analysis
Fig. 9. In luence o hea ing empe a u e on g ain size X15C NiSi 20-12

732
o 32°C compa ed o s eel X15C NiSi 20-12. This co esponds
o he empe a u e dependence o s eng h and o mabili y in
Fig. 16-17.
Due o he highe con en o C, C and Si, and he expec ed
lowe ec ys alliza ion capaci y, he s eel X15C NiSi 20-12
shows g ea e s eng h especially a low empe a u es, he di -
e ences a e negligible a he empe a u e ange o 1200-1250°C.
This e ec is mos likely due o he highe con en o C, C and Si
since hese elemen s signi ican ly a ec s eng h and plas ici y as
well as ec ys alliza ion kine ics. Silicon has a simila e ec o C
in aus eni ic s eels. The highe silicon con en , which is dissol ed
in aus eni e, g adually dec eases o mabili y h oughou he ho
o ming empe a u e, and his e ec is pa icula ly appa en o
Si con en s abo e 1%. Ch omium in solid solu ion inc eases
s eng h, inc eases ac i a ion ene gy and educes ec ys alliza ion
abili y, especially in high alloy aus eni ic s eels. The Fo ma ion
a) b)
Fig. 12. EDX analysis o sample a 1050°C; a) ma ix (Spec um 1), b) p ecipi a e (Spec um 2)
Fig. 13. Example o inclusion in sample 1050°C
a) b)
Fig. 14. EDX analysis o inclusion o he sample a 1050°C; a) Inclusion en elope o med by (Mn,Ca)S, b) The cen al pa o he Al2O3-based
inclusions wi h inc eased Ca con en
Compa ison o ho de o ma ion beha iou
o X15C NiSi 20-12 and X5C Ni 18-10 s eels
Fo e e ence s eel X5C Ni 18-10, a nil-s eng h em-
pe a u e o 1394°C was de e mined wi h a s anda d de ia ion
o ±1°C (see Fig. 15), indica ing a ela i e educ ion o NST
o ch omium ca bide un a o ably a ec s o mabili y in he lowe
o ming empe a u e ange. The c i ical de o ma ion εc equi ed
o he ini ia ion o dynamic ec ys alliza ion o aus eni ic
ypes o s eels is gene ally highe in he ange 1000-850°C han
εc > 0.5. In pa icula , dynamic eco e y wi h pa ial emo al o
ein o cemen is aking place in o ming such alloyed aus eni ic
733
s eels, bu he decisi e pa o eco e y is due o pos -dynamic
p ocesses [12-14].
Fig. 17 shows ha he ho o mabili y o X15C NiSi 20-12
is i ually lowe o e he en i e empe a u e ange compa ed
o he e e ence less alloyed s eel. The easons a e analogous o
he di e ences in s eng h.
Nil duc ili y empe a u e (NDT) has a alue o app ox.
1374°C o X5C Ni 18-10 s eel; his is 94°C mo e han in he
case o X15C NiSi 20-12, which he e o e shows a much na -
owe ange o sui able o ming empe a u es. The e is a a ie y
o calcula ions o de e mining solidus TS and TL liquidus em-
pe a u e alues, bu only a ew a e sui able o complex alloyed
aus eni ic s ainless s eels [33-35].
The expe imen ally de e mined NDT and NST alues co -
espond o he solidus TS and TL liquidus empe a u e calcula ions
acco ding o o mulas [36]:
   

 
  &  6  6L
 0Q  1L  &U
 $O  3
S
T   



(41)
  
   

  &  6  &X
6L 0Q 0R 1L
&U 7L 9 3
L
T   
  


(4)
A compa ison o all c i ical empe a u es o he high em-
pe a u e egion o he wo in es iga ed s eels is gi en in Table 3.
TABLE 3
C i ical empe a u es o in es iga ed s eels
NDT (°C) NST (°C) TS (°C) [36] TL (°C) [36]
X15C NiSi 20-12 1280 1362 1387 1423
X5C Ni 18-10 1374 1394 1448 1463
The di e ence in NST and NDT alues should be a ound
30°C wi h a ole ance o ±15°C, acco ding o he au ho s o he
pape s [26,27]. This co esponds o a di e ence o 20°C in he
case o s eel X5C Ni 18-10, bu he di e ence o 82°C in s eel
X15C NiSi 20-12 is abno mally la ge and con i ms he unsui -
abili y o applying high o ming empe a u es.
Fig. 16. Compa ison o s eng h o wo s eels X15C NiSi 20-12 and
X5C Ni 18-10
b)a)
Fig. 17. Compa ison o he empe a u e dependence o plas ic p ope ies o s eels X15C NiSi 20-12 and X5C Ni 18-10; a) Duc ili y, b) Reduc-
ion o a ea
Fig. 15. G aph o NST measu emen o s eel X5C Ni 18-10
734
4. Conclusions
C i ical empe a u es associa ed wi h high empe a u e
plas ici y o hea - esis an s ainless s eel X15C NiSi 20-12 was
ound, i.e. NDT = 1280°C and NST = 1362°C. I has been ound
ha he empe a u e ange mos sui able o o ming his s eel
has a e y na ow ange o 1100-1200°C. A lowe empe a u es,
he o mabili y is sligh ly educed due o he ine ca bide mesh
along he g ain bounda ies, mainly o med by M23C6 pa icles.
As he empe a u e ises up o abou 1200°C, hese pa icles
dissol e, esul ing in imp o ed plas ic p ope ies. The ela i ely
s eep d op in o mabili y a empe a u es abo e 1200°C is mainly
due o g ain g ow h in connec ion wi h ma e ial o e hea ing.
A compa ison o he de o ma ion beha io o he in es iga -
ed s eel wi h aus eni ic s ainless s eel X5C Ni 18-10 showed ha
he alloy wi h lowe C, C and Si con en showed lowe s eng h
and o mabili y a i ually all empe a u es abo e 900°C. A he
same ime, he e e ence NDT and NST alues o he e e ence
s eel a e signi ican ly highe han in he case o X15C NiSi 20-12.
Acknowledgemen s
This pape was c ea ed a he Facul y o Ma e ials Science and Technology
wi hin he P ojec No. CZ.02.1.01/0.0/0.0/17_049/0008399 unded by he
Minis y o Educa ion, You h and Spo s o he Czech Republic; and wi hin
he s uden s’ g an p ojec SP2020/88 suppo ed a he VŠB – TU Os a a
by he Minis y o Educa ion o he Czech Republic.
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