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Acoustic emission and infrared thermography study of low strain tensile behaviour of AISI 304L stainless steel

Abstract

In-situ study of deformation behaviour and mechanisms occurring during early stages of deformation is of a great practical importance. Low stacking fault energy materials, as is the case of AISI 304L, show non-linear deformation characteristics way below the bulk yield point. Shockley partial dislocations, formation of stacking faults respectively, resulting in creation of shear bands and ε-martensite transformation are the mechanisms occurring in the low strains in the studied steel. Acoustic emission and infrared thermography have been used in this study to investigate the deformation kinetics at the low strain stages of slow strain rate tensile tests. Acoustic emission cumulative energy together with the tracking of specimen maximum temperature have been found to be very useful in-situ techniques both supplementing each other in the sense of the sensitivity to different mechanisms. Mechanical, acoustic emission and infrared thermography results are discussed in detail with respect to potential occurred mechanism.

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Acoustic emission and infrared thermography study of low strain tensile behaviour of AISI 304L stainless steel

Author: Sapietová, Alžbeta
Publisher: Polska Akademia Nauk, Instytut Metalurgii i Inżynierii Materiałowej
Year: 2023
DOI: 10.24425/amm.2023.142423
Source: https://dspace.vsb.cz/bitstreams/350b5ebd-e372-4533-9717-d7434fe690f8/download
A ch. Me all. Ma e . 68 (2023), 2, 463-468
DOI: h ps://doi.o g/10.24425/amm.2023.142423
A. SApie o á 1*, M. Raček 1, V. Dekýš 1, M. SApie A 1, M. SágA 1, P. šo eR 2
Acous ic Emission And in A Ed hE mog Aphy s udy o Low s Ain EnsiLE BEhA iou
o Aisi 304L s AinLEss s EEL
in-si u s udy o de o ma ion beha iou and mechanisms occu ing du ing ea ly s ages o de o ma ion is o a g ea p ac ical
impo ance. Low s acking aul ene gy ma e ials, as is he case o AiSi 304L, show non-linea de o ma ion cha ac e is ics way
below he bulk yield poin . Shockley pa ial disloca ions, o ma ion o s acking aul s espec i ely, esul ing in c ea ion o shea
bands and ε-ma ensi e ans o ma ion a e he mechanisms occu ing in he low s ains in he s udied s eel. acous ic emission
and in a ed he mog aphy ha e been used in his s udy o in es iga e he de o ma ion kine ics a he low s ain s ages o slow
s ain a e ensile es s. Acous ic emission cumula i e ene gy oge he wi h he acking o specimen maximum empe a u e
ha e been ound o be e y use ul in-si u echniques bo h supplemen ing each o he in he sense o he sensi i i y o di e en
mechanisms. Mechanical, acous ic emission and in a ed he mog aphy esul s a e discussed in de ail wi h espec o po en ial
occu ed mechanism.
Keywo ds: Acous ic emission; in a ed he mog aphy; S ainless S eel; ensile De o ma ion
1. in oduc ion
AiSi 304/304L is he widely used s ainless s eel (SS) g ade
which applica ion ange spans om he simple cons uc ions like
he hand ails o he c yogenic p essu e essels used in chemi-
cal indus y. Non-de o med c ys al s uc u e o annealed AiSi
304/304L SS consis s o aus eni e-γ wi h ace-cen ed cubic
( CC) uni cells [1]. on plas ic de o ma ion o CC low s acking
aul ene gy (S e) me als he pe ec disloca ions dissocia e o
Shockley pa ial disloca ions and he s acking aul s (S ) a e ak-
ing place. Wi h p og essing s aining, S s o e lapp on aus eni e
{1 1 1}γ planes and o m he shea bands. S s o e lapped on
e e y second {1 1 1}γ plane c ea e he hexagonal close-packed
(HCP) s uc u e o ε-ma ensi e, whe eas he o e lapping on
successi e {1 1 1}γ planes gene a es mechanical wins [2,3].
om mode a e o high s ains, α'-ma ensi e ans o ms ei he
di ec ly om aus eni e γ o om ε-ma ensi e [4,5]. The e a e
many pape s in es iga ing he mic os uc u e o ensile de o -
ma ion o AiSi 304, whe he pos -mo em a e he speci ic
s ages o de o ma ion [4-6] o in si u [7,8]. Despi e he numbe
o expe imen s he esul s a e no consis en mainly in e ms o
s ains whe e he speci ic mechanisms occu . his is expec -
able ega ding he s ong sensi i i y o de o ma ion beha iou
o a ia ion on S e, loading a e, and empe a u e espec i ely.
Wi hin he AiSi 304 SS g ade he ela i ely la ge span o essen ial
s abilizing componen as Ni, C , C a ec s he ma e ial S e sig-
ni ican ly. Dependence o mechanisms on S e ob ained by Sa o
e al. [2] o e-Mn-al aus eni ic alloys shows he occu ence o
ε-ma ensi e unde 20 mJm–2 and winning abo e his S e alue.
allain e al [3] ha e epo ed he occu ence o ε-ma ensi e unde
18 mJm–2 and winning in he ange 12-35 mJm–2 o e-Mn-C
aus eni ic alloys. u he mo e Galindo-Na a e al [4] ha e shown
he a ea o coexis ence o ε-ma ensi e, α'-ma ensi e and win-
ning in he ange o 13-22 mJm–2 a 20% s ain, s a ed h ough
he wide scale o aus eni ic s eel g ades. Dis inguishing be ween
mechanisms in low de o ma ion s ages is a challenging ask
bu wi h a g ea p ac ical impo ance as mos o he de ices a e
designed o ope a e in assumed elas ic s age wi h espec o bulk
yield poin . Non-des uc i e in-si u ools enabling o cap u e he
changes in mechanisms is hus e y desi able. Acous ic emission
(Ae) and in a ed he mog aphy (iR ) a e ele an echniques
de ec ing he po ion o dissipa ed ene gy di ec ly connec ed o
he occu ed p ocess. in his pape Ae and iR ha e been used
o dis inguish he changes in mechanisms below 7% s ain.
1 UNiVeRSiTy o ŽiLiNa, aCULTy o MeCHaNiCaL eNGiNeeRiNG, DePaRTMeNT o aPPLieD MeCHaNiCS, UNiVeRziTNá 8215/1, 010 26 ŽiLiNa, SLoVak RePUbLiC
2 Všb-TeCHNiCaL UNiVeRSiTy o oSTRaVa, aCULTy o MeCHaNiCaL eNGiNeeRiNG, DePaRTMeNT o CoNTRoL SySTeMS aND iNSTRUMeNTaTioN, 17. LiSToPaDU 15/2127,
708 33 oSTRaVa-PoRUba, CzeCH RePUbLiC
* Co esponding au ho : [email p o ec ed]
BY NC
© 2023. The au ho (s). This is an open-access a icle dis ibu ed unde he e ms o he C ea i e Commons a ibu ion-NonCom-
me cial License (CC by-NC 4.0, h ps://c ea i ecommons.o g/licenses/by-nc/4.0/deed.en which pe mi s he use, edis ibu ion o
he ma e ial in any medium o o ma , ans o ming and building upon he ma e ial, p o ided ha he a icle is p ope ly ci ed, he
use is noncomme cial, and no modi ica ions o adap a ions a e made.
464
2. Expe imen al
A se o eigh slow s ain a e ensile expe imen s has
been conduc ed using Tes ome ic M500-50CT, 25 kN ensile
de ice. Dog bone specimens wi h he gauge c oss sec ion 3×10
mm and gauge leng h 70 mm we e milled om he comme cial
ho olled and annealed ba s o AiSi 304L SS. he chemical
composi ion o expe imen al s eel is s a ed in he CHeMiCaL
CoMPoSiTioN o THe iNVeSTiGaTeD aiSi 304 L SS
iN (WT.%, e baLaNCe)1.
TabLe 1
Chemical composi ion o he in es iga ed aiSi 304 L SS
in (w .%, e balance)
c si mn p s c ni co n
0.024 0.41 1.49 0.034 0.003 18.05 8.03 0.245 0.069
Ma e ial S e compu ed acco ding o Sch amm and Reed
o mula [5] (assigned as S eS-R) and b o man and ansell ela-
ion [6] ( e e ed as S eb-a) is as ollows: S eS-R = 14.2 mJm–2,
S eb-a = 17.9 mJm–2. Specimens we e s ained a oom empe a-
u e by wo a es: ε
· = 7×10–4 s–1 and ε
· = 1.4×10–4 s–1. he s ain
a es ha e been chosen o lie abo e and unde ε
· = 5×10–4 s–1,
which is he alue published by Li e al. [7] as he a e whe e
he hea dissipa ion app oaches he hea gene a ion by adiaba ic
hea ing on plas ic de o ma ion and ma ensi ic ans o ma ion
in AiSi 304 SS. De o ma ion has been measu ed using con ac
ex ensome e .
o ae measu emen s he s a e-o - he-a se up consis ing
o Vallen aMSy-6a sys em and Vallen aeP5 p eampli ie s wi h
35db gain has been used which mee s he highes equi emen s
o he p ac ical applicabili y, e.g. he es s o high-p essu e s eel
essels [8]. ae wa es ha e been cap u ed using wo wide-band
Vallen VS45 and VS900 ansduce s wi h di e en sensi i i y
cha ac e is ics. Senso s ha e been placed on he shoulde pa o
he specimen a he same posi ion and on opposi e su aces and
clamped by ubbe bands. allen acous ic g ease has been used
as a couplan ensu ing he good ans e o elas ic wa es om
sample su ace o ce amic pla e o he senso . wo addi ional
senso s ( allen S 900) ha e been placed on he uppe and
lowe clamp o ensile de ice ia magne ic holde s se ing as he
gua ds. Signals wi h he i s a i al on one o he gua d senso s
ha e been a ibu ed o he noise and disca ded om e alua ed
da ase . Da a pos p ocessing has been done in Ma lab so wa e.
Se e al au ho s ha e add essed he use o a he mal image
o de ec changes in he empe a u e o es specimens in me-
chanical es s [15,16]. The LiR SC7200 came a (MWiR, inSb,
320×256 pixels) was used o de ec he in a ed adia ion o he
samples du ing he ensile es s. Na i e ame a es o 383 Hz
and 100 Hz, espec i ely, we e used in he measu emen s. An im-
po an pa ame e in quan i a i e empe a u e measu emen s
wi h in a ed de ec o s is he knowledge o he emissi i y o
he es ed samples [17,18]. The maSp ay 800 (emissi i y 0.97)
was applied o he es specimens be o e measu emen . he
ame a es o 383 Hz and 100 Hz, espec i ely, we e used in he
measu emen s. Da a we e p ocessed in LiR Resea chiR MaX
and Diadem so wa e (Na ional ins umen s), espec i ely. he
came a wi h a cooled de ec o was used due o he possibili y
o using sho in eg a ion imes, o de ec possible a eas o he
sample wi h inc eased adia ion.
3. esul s and discussion
Mos o he ene gy eleased on he disloca ion mo emen
is dissipa ed as a hea in he c ys al la ice, whe e he he mal
ene gy can be conside ed as some so o cumula i e quan i y.
he inc emen s o elas ic s ain, as he consequence o o e com-
ing he ene gy ba ie s sepa a ing he posi ions o a oms, a e
being suddenly i e e sibly eleased in he o m o Ae wa es
[9]. The mal emission de ec ed by medium wa eleng h in a ed
came a is ep esen ed by he maximum empe a u e acked
on he su ace o specimen gauge. Ae hi ene gy on he o he
hand is he o he adequa e pa ame e di ec ly connec ed o he
kine ics o plas ic de o ma ion mechanisms. ins ead o analys-
ing he Ae ene gy o sepa a ed hi s, i is mo e na u al o isual-
ize he cumula i e ene gy o hi s o uni y he ou pu s o bo h
NDe echniques. As a esul , s ess-s ain cu es oge he wi h
he cumula i e Ae ene gy and maximum empe a u e has been
isualized oge he o s udy he plas ic de o ma ion e olu ion
in he low de o ma ion s ages. S ains up o 7% a e analysed in
his wo k. accoun ing he compu ed S e o in es iga ed ma e-
ial he coexis ence o γ, ε and α' phases and winning could be
expec ed [4]. Mechanical wins and ansi ion o α´ ma ensi e
is assumed o occu a mode a e and high s ains [4,5,20,21].
assumed mechanisms below 7% s ain a e hus Shockley pa ial
disloca ions and S , shea bands, and ε-ma ensi e ansi ion.
Shea bands mus no be only ε-ma ensi e bands and winn bands
bu also he bands wi h aul ed ε and aul ed winn as a esul o
i egula o e lapping o S in close-packed planes [10]
ypical mechanical da a oge he wi h Ae and iR esul s
o he sample s ained a he a e ε
· = 7×10–4 s–1 a e plo -
ed on ig. 1. S ess s ain cu e o s ain a e ε· = 7×10–4
s–1. S ess s ain cu e ( ed line) plo ed wi h maximum
empe a u e (black line) and Ae cumula i e ene gy (blue
solid line – senso VS900, blue dashed line – senso VS45).
e ical dashed lines sepa a e he s ages i, ii, and iii1.
behind he e y sho linea egion (below 140 MPa) he
s ess-s ain cu e s a s o show non-linea beha iou , which
is he poin o Ae cumula i e ene gy onse on bo h channels.
De ec able Ae wa es a e hus gene a ed wi h he mac oscopic
s ess changes, as i has been published by z eihan e al. [11].
i is in e es ing o poin ou ha e en hough he wo Ae senso s
ha e di e en equency sensi i i y and some small a ia ions in
cumula i e ene gy a e p ominen , bo h senso s e lec he same
inc easing end wi h he non-linea s ess-s ain cha ac e below
he assumed yield poin . Small a ia ions a e p obably caused
by highe sensi i i y o S900 o he equencies abo e app ox.
450 kHz bu lowe sensi i i y o he e en s below 200 kHz. Du -
465
ing he ea ly s ages o de o ma ion and in he non-linea s age
below he yield poin he empe a u e emains p ac ically cons an
(apa om he sligh oscilla ions a ound he nea ly cons an mean
alue). i s wi h he decele a ion o ae ene gy inc emen he
maximum empe a u e s a s o ise. he e mus be highligh ed
he unique coope a ion/supplemen a ion o Ae and iR ech-
niques bo h o which seems o be sensi i e o he di e en plas ic
de o ma ion mechanisms. Maximum empe a u e shows basi-
cally he linea inc ease wi h p og essing s ain behind he yield
poin . his beha iou likely co esponds o he equali y o hea
dissipa ion wi h he hea gene a ion a he s ain a e o app ox.
ε
· = 7×10–4 s–1, which is s ill in a good ag eemen wi h he a e
ε
· = 5 ×10–4 s–1, published o he same s eel g ade by Li e al. [7].
Rep esen a i e esul s co esponding o he samples s ained
a he lowe a e: ε
· = 1.4×10–4 s–1, a e plo ed on ig. 2. S ess
s ain cu e o s ain a e ε· = 1.4×10–4 s–1. S ess s ain cu e
( ed line) plo ed wi h maximum empe a u e (black line) and
Ae cumula i e ene gy (blue solid line – senso S900, blue
dashed line – senso VS45). Ve ical dashed lines sepa a e he
s ages i, ii, and iii2.
Mechanical loading da a show p ac ically he same end
as in he case o as e s aining, bu he yield poin is shi ed
o he highe s ains and he non-linea egion is e en mo e
p ominen . Ae cumula i e ene gy inc ease ollows he non-linea
mechanical p ope ies wi h only sligh delay in he beginning o
plas ic de o ma ion and some sligh cumula ion occu ing e en
beyond he yield poin . in addi ion o his a ea he e is also he
cumula ion o hi s in he quasi-linea pa on he e y beginning
ig. 1. S ess s ain cu e o s ain a e ε
· = 7×10–4 s–1. S ess s ain cu e ( ed line) plo ed wi h maximum empe a u e (black line) and Ae
cumula i e ene gy (blue solid line – senso VS900, blue dashed line – senso VS45). Ve ical dashed lines sepa a e he s ages i, ii, and iii
ig. 2. S ess s ain cu e o s ain a e ε
· = 1.4×10–4 s–1. S ess s ain cu e ( ed line) plo ed wi h maximum empe a u e (black line) and Ae
cumula i e ene gy (blue solid line – senso VS900, blue dashed line – senso VS45). Ve ical dashed lines sepa a e he s ages i, ii, and iii
466
o de o ma ion which was also he case in he as e loading. he
o e all amoun o ene gy is howe e app oxima ely one o de
o magni ude lowe han in he ollowing plas ic bellow-yield
s age. he cha ac e o maximum empe a u e a he lowe s ain
a e appea s di e en ly. in he ea ly s age o s aining and in he
below-yield-plas ic de o ma ion s age he maximum empe a u e
i s dec eases. This e ec was also epo ed by kozlowska [12]
as a cha ac e is ic o elas ic de o ma ion. in o de o cap u e he
empe a u e changes in he beginning o de o ma ion, zoomed
a ea below he s ain 0.02 is isualized on ig. 3. zoomed onse
o de o ma ion o a sample s ained a he a e ε· = 1.4×10–4 s–1.
e ical dashed lines sepa a e he s ages i, ii, and iii3.
i is in e es ing o poin ou , ha he sha p dec ease o maxi-
mum empe a u e in he e y beginning o loading coincide e y
well wi h he quasi-linea de o ma ion s age and is subsequen ly
ollowed by g adual dec ease du ing he below-yield plas ici y.
Sluggish cooling which is in a good ag eemen wi h he onse o
non-linea s ess-s ain cha ac e hus mos likely indica es he
localized plas ic de o ma ion. Wi h he p og essing s aining,
maximum empe a u e mono onously ises ha ing he conca e
cha ac e which is in con a y o he linea empe a u e ise a he
a e ε
· = 7×10–4 s–1, ig. 1. S ess s ain cu e o s ain a e ε· =
7×10–4 s–1. S ess s ain cu e ( ed line) plo ed wi h maximum
empe a u e (black line) and Ae cumula i e ene gy (blue solid
line – senso VS900, blue dashed line – senso VS45). Ve ical
dashed lines sepa a e he s ages i, ii, and iii1. o igin o his
beha iou is p obably he as e hea dissipa ion han he hea
gene a ion a he lowe s ain a e. he p ope y o supplemen ing
sensi i i y o Ae and iR o di e en mechanisms is p ese ed
e en a he lowe s ain a e.
Analyses abo e s ongly indica e ha he loading unde
7% could be sec ioned in o h ee p incipal s ages whe e he
consis en changes a e p ominen om all he h ee e alua ed
indica o s: s ess-s ain cu e, ae cumula i e ene gy, iTR maxi-
mum empe a u e. S age i in he e y beginning o de o ma ion
is a ibu ed o he p e ailing elas ic de o ma ion. Some local
plas ic de o ma ion on he s ess concen a o s could no be
excluded which is he po en ial sou ce o Ae esponses wi h low
accumula ed ene gy. hese signals o igina e om he sample
and no om a po en ial noise in he g ips as he gua d senso
echnique excludes he hi s wi h he i s a i al on g ips. S age ii
co esponds o he plas ic de o ma ion bellow he assumed yield
poin which p oceeds h ough he Shockley pa ial disloca ions
in aus eni e {111}γ planes, he s acking aul s o med be ween
pa ials espec i ely. Wi h p og essing de o ma ion, he S s
may di e ge and o m he shea bands when exceeding some
c i ical s ess, p opo ional o he S e o a ma e ial. S age iii
hus mos likely co esponds o he o ma ion o shea bands as
a esul o o e lapping o S s in he {111}γ planes. i he egula
o e lapping occu s in e e y second {111}γ planes, ans o ma-
ion o ε-ma ensi e akes place. S age iii could he e o e be
a ibu ed o he o ma ion o shea bands and ans o ma ion
o ε-ma ensi e.
4. conclusions
Acous ic emission and in a ed he mog aphy ha e been
deployed o s udy he low s ain plas ic de o ma ion o AiSi
304L SS. i was demons a ed ha he combina ion o hese wo
echniques is ema kably ad an ageous as bo h he cumula i e
Ae ene gy and he maximum iR empe a u e a e supplemen a y
in e ms o he sensi i i y o he di e en mechanisms. h ee
s ages o de o ma ion below 7% s ain can be concluded wi h
he ollowing cha ac e is ics:
• S age i is he elas ic de o ma ion. ae shows some ac i i y
wi h he low accumula ed ene gy. iR cap u es he ela i ely
s eep cooling o sample a he lowe a e ε
· = 1.4×10–4 s–1
and basically he cons an empe a u e a as e s aining
ε
· = 7×10–4 s–1.
ig. 3. zoomed onse o de o ma ion o a sample s ained a he a e ε
· = 1.4×10–4 s–1. e ical dashed lines sepa a e he s ages i, ii, and iii
467
• S age ii co esponds o he o ma ion o Shockley pa ial
disloca ions and he S s. ae displays he s ong sensi i -
i y o hese mechanisms as he cumula i e ene gy sha ply
ises, which is in he good coincidence wi h he a ea o
s ongly non-linea beha iou o s ess s ain cu e. Cool-
ing o he sample slows down a ε
· = 1.4×10–4 s–1 as a esul
o he occu ence o plas ic de o ma ion in localized do-
mains. he cons an (sligh ly oscilla ing) end is obse ed
a he highe loading speed ε
· = 7×10–4 s–1.
• S age iii is a ibu ed o he shea bands and ε-ma ensi e
o ma ion. Wi h espec o he p e ious s age Ae s a s o
become quie . on he o he hand, he i R supplemen s he
Ae ou pu by sha p inc ease o maximum empe a u e.
S ain a e ε
· = 7×10–4 s–1 seems o be he speed whe e
he hea gene a ed equals he hea dissipa ed which is
mani es ed by linea ise o maximum empe a u e wi h
s aining. he maximum empe a u e inc ease wi h s ain
shows a he conca e cha ac e is ics a he lowe a e
ε
· = 1.4×10–4 s–1.
Acknowledgemen
This wo k was inanced by g an agency VeGa1/0510/20; keGa 011zU-
4/2022. his publica ion is he esul o suppo unde he ope a ional
P og am in eg a ed in as uc u e o he p ojec : S a egic implemen a ion
o addi i e echnologies o s eng hen he in e en ion capaci ies caused by
he CoViD-19 pandemic iTMS code: 313011aSy4, co- inanced by he
eu opean Regional De elopmen und. The wo k was also suppo ed by he
eu opean Regional De elopmen und in he Resea ch Cen e o ad anced
Mecha onic Sys ems p ojec , Cz.02.1.01/0.0/0.0/16_019/0000867 wi hin
he ope a ional p og amme Resea ch, De elopmen and educa ion and
he p ojec SP2021/27 ad anced me hods and echnologies in he ield o
machine and p ocess con ol suppo ed by he Minis y o educa ion, You h
and Spo s, Czech Republic. The suppo is acknowledged.
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