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Influence of temperature on the biaxial strength of cemented carbides with different microstructures

Abstract

The effect of the temperature on the mechanical strength of WC-Co cemented carbides with different microstructures (grain size and binder content) was evaluated. Biaxial flexural tests were performed on three cemented carbide grades at 600 °C using the ball-on-three-balls (B3B) method. Results were interpreted by Weibull statistics and compared to biaxial strength results at room temperature. A detailed fractographic analysis, supported by Linear Elastic Fracture Mechanics, was performed to differentiate the nature and size of critical defects and the mechanism responsible for the fracture. A significant decrease in the mechanical strength (around 30%) was observed at 600 °C for all grades of cemented carbides. This fact was ascribed to the change in the critical flaw population from sub-surface (at room temperature) to surface defects, associated with the selective oxidation of Co. Additionally, an estimation of the fracture toughness at 600 °C was attempted for the three cemented carbides, based upon the B3B strength results, the corresponding number of the tested specimens fragments and the macroscopic area of the B3B fracture surfaces. The fracture toughness was not affected by the temperature, at least up to 600 °C. In addition, the good agreement with the Single Edge Notch Beam toughness data suggests the possibility of employing this approach for fracture toughness evaluation of brittle materials under different testing conditions.

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Influence of temperature on the biaxial strength of cemented carbides with different microstructures

Author: Chicardi Augusto, Ernesto; Bermejo, Raúl; Gotor Martínez, Francisco José; Llanes Pitarch, Luis Miguel; Torres Hernández, Yadir
Publisher: Elsevier
Year: 2018
DOI: 10.1016/j.ijrmhm.2017.11.003
Source: https://idus.us.es/bitstreams/b43721f2-7865-47ac-b1f6-d7eea5492993/download
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In luence o empe a u e on he biaxial s eng h o cemen ed ca bides
wi h di e en mic os uc u es
E. Chica di1*, R.Be mejo2, F. J. Go o 3, L.Llanes4 and Y. To es1.
1 Depa amen o de Ingenie ía y Ciencia de los Ma e iales y del T anspo e, Escuela
Poli écnica de Se illa (EPS). Uni e sidad de Se illa (US), Vi gen de A ica 7, 41011
Se illa, Spain.
2 Ins i u ue S uk u - und Funk ionske amik, Mon anuni e si ae Leoben, 8700
Leoben, Aus ia.
3 Ins i u o de Ciencia de Ma e iales de Se illa (US-CSIC), 41092 Se illa, Spain.
4 Depa amen de Ciència dels Ma e ials i Enginye ia Me allú gica, Uni e si a
Poli ècnica de Ca alunya, 08028 Ba celona, Spain.
* E-mail: [email p o ec ed]
Abs ac . The e ec o he empe a u e on he mechanical s eng h o WC-Co
cemen ed ca bides wi h di e en mic os uc u es (g ain size and binde con en ) was
e alua ed. Biaxial lexu al es s we e pe o med on h ee cemen ed ca bide g ades a
600°C using he ball-on- h ee-balls (B3B) me hod. Resul s we e in e p e ed by Weibull
s a is ics and compa ed o biaxial s eng h esul s a oom empe a u e. A de ailed
ac og aphic analysis, suppo ed by Linea Elas ic F ac u e Mechanics, was pe o med
o di e en ia e he na u e and size o c i ical de ec s and he mechanism esponsible o
he ac u e. A signi ican dec ease in he mechanical s eng h (a ound 30%) was
obse ed a 600ºC o all g ades o cemen ed ca bides. This ac was asc ibed o he
change in he c i ical law popula ion om sub-su ace (a oom empe a u e) o su ace
de ec s, associa ed wi h he selec i e oxida ion o Co. Addi ionally, an es ima ion o he
ac u e oughness a 600°C was a emp ed o he h ee cemen ed ca bides, based upon
he B3B s eng h esul s, he co esponding numbe o he es ed specimens agmen s
and he mac oscopic a ea o he B3B ac u e su aces. The ac u e oughness was no
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a ec ed by he empe a u e, a leas up o 600ºC. In addi ion, he good ag eemen wi h
he Single Edge No ch Beam oughness da a sugges s he possibili y o employing his
app oach o ac u e oughness e alua ion o b i le ma e ials unde di e en es ing
condi ions.
Keywo ds: Cemen ed ca bides; empe a u e; Weibull s a is ics, biaxial lexu al
s eng h; Ball on h ee Balls.
1. In oduc ion
WC-Co cemen ed ca bides, also known as ha d me als, a e ce amic-me al
composi e ma e ials wi h excep ional combina ion o ha dness, s eng h, oughness,
elas ic modulus and wea esis ance [1, 2]. Such ema kable mechanical p ope ies
esul om he syne gic e ec o hei cons i uen phases, i.e., a ha d b i le ungs en
ca bide (WC) and a so duc ile me allic phase (Co) [3]. The mic os uc u e o WC-Co
cemen ed ca bides a e usually ace ed WC g ains, wi h ec angula o iangula
mo phology, embedded in a Co-based alloy ac ing as binde [4]. O he mino seconda y
ca bides (TiC, TaC, NbC, Mo2C, e c.) and me allic elemen s (Ni, V, C , e c.) a e added
o modula e he mic os uc u e, he chemical s abili y and he mechanical beha io o
hese ma e ials [5-7]. Mo eo e , he use o ine WC pa icles is also ano he op ion o
imp o e hei mechanical p ope ies [8].
Cemen ed ca bides a e widely used as cu ing ools, among o he indus ial
applica ions. As he cu ing speed inc eases, he ope a ing condi ions become mo e
demanding in e ms o he mo-mechanical s esses ha o en endange hei eliabili y
in se ice. In his ega d, cemen ed ca bides exhibi low oxida ion esis ance and
damage ole ance a he high empe a u es ha can be eached on he ool/chip in e ace
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while in se ice [1-4]. I has been epo ed ha he o ma ion o de ec s a high
empe a u e as a esul o oxida ion and he g ow h o he p e-exis ing laws a e he
main causes o he loss o s i ness, mechanical s eng h and ac u e oughness du ing
se ice [9-12]. These de imen al e ec s begin o be signi ican a empe a u es abo e
600ºC [13], and in he 800-900ºC ange, depending on he binde con en , ha d me als
each ull oxida ion [14]. Accha e al. [8] ound a la ge loss in mechanical s eng h
om 600ºC and Fan ozzi e al. [15] epo ed ha he Young`s modulus and he
mechanical s eng h dec eased wi h empe a u e, which was pa icula ly impo an
beyond 500ºC. Howe e , a small inc ease in ac u e oughness has been epo ed
be ween 600-700ºC associa ed wi h elas ic-plas ic ansi ion [15, 16], al hough his
e ec is only empo a y since om 700ºC-800ºC he ac u e oughness diminishes
again because o oxida ion [15]. Mo eo e , he mechanical beha io o cemen ed
ca bides a high empe a u e no only depends on he wo king a mosphe e (oxygen
pa ial p essu e) and he exposu e ime, bu also on he na u e, con en and pa icle size
o he cons i uen phases [9, 14, 17] as well as he inhe en laws associa ed wi h he
manu ac u ing p ocess, such as po es, ce amic agglome a es, coa se ce amic pa icles,
e a phases, e c. [18, 19].
A oom empe a u e, cemen ed ca bides show de ec con olling ac u e s eng h,
which is associa ed wi h he size o he la ges (o c i ical) de ec in he ma e ial. The
ype o in insic de ec s in hese ma e ials anges om po es o non-me allic inclusions,
as well as abno mally la ge ca bides o binde less ca bide agglome a es, among o he
mic os uc u al he e ogenei ies [20]. This can di e om specimen o specimen (o
componen o componen ) [18, 19]. The e o e, s eng h canno be desc ibed uniquely by
a single numbe , bu as a dis ibu ion unc ion ( ela ed o he de ec size dis ibu ion),
whe e a p obabili y o ailu e can be de ined as he p obabili y ha ac u e occu s a a
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s ess equal o o lowe han a gi en alue, acco ding o Weibull s a is ics [21, 22]. The
p obabili y o ailu e inc eases wi h he magni ude o he load (i.e.

) and he size o he
specimens (i.e. V). The size e ec on s eng h is he mos p ominen consequence o he
s a is ical beha io o s eng h in b i le ma e ials, i.e., la ge specimens ha e highe
p obabili y o ailu e han smalle specimens unde he same load applied.
In a p e ious wo k, he s eng h dis ibu ion o h ee cemen ed ca bide g ades
wi h di e en mic os uc u e was e alua ed and compa ed unde uniaxial ( ou -poin
bend, 4PB) and biaxial (ball-on- h ee-balls, B3B) bending a oom empe a u e [23].
Cha ac e is ic s eng hs anging om 2200 MPa o 3000 MPa we e measu ed unde
4PB, while highe alues be ween 3300 MPa and 4200 MPa we e ob ained unde
B3B. This could be explained acco ding o he size e ec on s eng h in b i le
ma e ials, as p edic ed by he Weibull heo y; ex apola ion o he 4PB esul s o
e ec i e su ace showed good ag eemen wi h he B3B expe imen al alues. A highe
Weibull modulus was measu ed in he WC-Co g ade wi h p onounced R-cu e unde
bo h 4PB and B3B, associa ed wi h he subc i ical g ow h o ini ial de ec s. The
ques ion a ises, whe he a simila beha io is o be expec ed a ele a ed empe a u es o
he h ee g ades.
The aim o his wo k was o e alua e he in luence o empe a u e on he s eng h
dis ibu ion o WC-Co cemen ed ca bides wi h di e en mic os uc u es, i.e., g ain size
and binde mean ee pa h. Biaxial lexu al es s we e pe o med a 600°C using he
B3B me hod and he esul s we e compa ed o hose a oom empe a u e. A de ailed
ac og aphic analysis was pe o med o in e p e he mechanism esponsible o he
ac u e. Addi ionally, he ac u e oughness o he es ed cemen ed ca bides was
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es ima ed based upon he s eng h da a, he co esponding numbe o agmen s o he
es ed specimens, and he mac oscopic a ea o he ac u e su aces.
2. Expe imen al
2.1. Ma e ials
Th ee WC-Co cemen ed ca bide, named as 16F, 16M and 27C, acco ding o a
p e ious published wo k [3] and wi h di e en composi ion and/o mic os uc u al
pa ame e s, we e s udied. In able 1, he mass pe cen age o cobal , he WC a e age
pa icle size, he binde mean ee pa h and he Vicke s ha dness o he h ee di e en
cemen ed ca bides a e shown, as cha ac e ized in p e ious wo k [24].
2.2. E alua ion o he mechanical s eng h
The mechanical s eng h o 16F, 16M and 27C cemen ed ca bides was e alua ed
by biaxial lexu al es s using he B3B me hod [25, 26]. This me hod is widely used o
b i le ma e ials (e.g. glasses, ce amics) [27-29], and has also been applied o cemen ed
ca bides [23, 30, 31], and e en me al alloys [32], due o some ad an ages compa ed o
he mos common s anda dized es s, such as 3-poin and 4-poin bending. Speci ically,
he main ad an ages include ease p epa a ion o es samples, high ole ance o some
ou o la ness o he disc and/o misalignmen , much lowe ic ion han in he o he
common es s, possibili y o using small es specimens (e en wi h i egula shape and
close o he eal wo kpiece geome y), absence o ensile loaded edges, among o he s
[23, 25, 27, 28, 33]. The main disad an age o he B3B me hod is ha he load is
concen a ed in a e y small loca ion o he sample and, hus, la ge c i ical de ec s may
no be sampled du ing he es s.
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Fou alumina balls (3 mm o diame e ) we e used o he es s; h ee balls placed
on he op and he ou h ball cen e ed unde he disc specimen. This geome ic
a angemen du ing loading gua an ees a well-de ined h ee‒poin con ac . Wi h his
con igu a ion, a biaxial ensile s ess s a e a he midpoin o he disc su ace opposi e
he loading ball (down su ace) is gene a ed du ing loading, which is used o he
biaxial s eng h e alua ion. Mo e de ails abou he es and a schema ic ep esen a ion
can be ound elsewhe e [23, 33].
A leas en discs (13 mm o diame e and 0.7 – 1.3 mm o hickness) o each
cemen ed ca bide g ade we e es ed. The su aces we e ca e ully g ound and polished
( inal s ep wi h suspension diamond powde o 3 µm) o p e en su ace damage and
ensu e he same su ace quali y in all specimens. The B3B es s we e ca ied ou by an
elec omechanical uni e sal es ing machine (Model 5505, Ins on L d.) in ambien ai ,
unde load con ol a a a e o 100 N/s, coupled o a spli u nace (Ene gon S.L) wi h
e ac o y Molybdenum clamps (m.p. = 2623 ºC). The assembly o he de ice and disc
was ini ially made a oom empe a u e. Then, a 10 N p e-load was applied in o de o
gua an ee he con ac be ween he ou balls and he disc du ing he hea ing s ep. The
empe a u e was inc eased up o 600 ºC (2 h we e necessa y o each he empe a u e),
always con olling and holding he imposed 10 N p e-load.
In he B3B es , he ac u e load, F (in N), is used o calcula e he maximum
biaxial lexu al s eng h, σmax, acco ding o he ollowing equa ion [25]:
max 2


F
(1)
whe e (in mm) is he disc hickness and a non-dimensional ac o , which depends on
he specimen geome y and posi ion o he balls, he Poisson's a io o he ma e ial, and
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he special ea u es o he load ans e om he clamps o he disc. In his wo k, he
alues o anged be ween 1.1 and 1.5 as de e mined om he equa ion by Bö ge ,
Supancic and Danze [25], due o he di e en specimen hicknesses.
The ac u e s eng h was s a is ically analyzed as a unc ion o s ess, which was
ela ed o a ce ain ailu e p obabili y, P , using a wo-pa ame e Weibull dis ibu ion.
Assuming an homogeneous c ack-size equency densi y unc ion [34], he ollowing
ailu e p obabili y unc ion, P , can be de ined [22]:
 
00
, 1 exp





   



m
V
PV V
(2)
whe e σ0 and m a e he cha ac e is ic s eng h and he Weibull modulus, espec i ely.
The Weibull modulus, m, desc ibes he sca e o he s eng h da a, and he cha ac e is ic
s eng h,

0, is he s ess a which, o specimens o olume V=V0, he ailu e
p obabili y is: P (

0, V0) = 1-exp(-1) ≈ 63%. The de e mina ion o he Weibull
dis ibu ion was pe o med acco ding o he s anda d EN 843-5 [35]. In addi ion, he
90% con idence in e als (CI) we e calcula ed o

0 and m, which ep esen he ange
whe e he ue Weibull pa ame e s (i.e. om he pa en dis ibu ion) can be ound wi h a
90% p obabili y and ha e lec he in luence o he sampling p ocedu e. They we e
de e mined acco ding o he s anda d EN 843-5 [35].
The ac u e su aces o he es ed discs we e analyzed by Scanning Elec on
Mic oscopy (SEM) using a Hi achi S-4800 SEM-Field Emission Gun mic oscope and
he Image Analysis so wa e Image-P o Plus 6.2 (Media Cybe ne ics Inc., USA). These
ac og aphic analyses allow he de e mina ion and e alua ion o he na u e and size o
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he laws causing he ailu e, and (in many cases) he (mic o)-mechanism ha may has
been esponsible o he ac u e. In addi ion, he WC, Co and O con en s in he WC-Co
cemen ed ca bides we e measu ed using an ene gy dispe si e X- ay spec ome y
(XEDS) de ec o coupled o he SEM mic oscope.
Finally, he measu emen s o he o al a ea o he ac u e su ace, S , and he
numbe o disc agmen s associa ed wi h he ac u e p ocess, Ni, was ca ied ou on a
ep esen a i e numbe o discs o each g ade o cemen ed ca bides using a Nikon
Epipho op ical mic oscope coupled wi h a Jenop ik P og es C3 came a and he analysis
so wa e Image-P o Plus 6.2.
3. Resul s and discussion
3.1. In luence o empe a u e on he biaxial s eng h
Fig. 1 shows he p obabili y o ailu e e sus he co esponding ailu e s ess
(Weibull plo s) o he h ee comme cial cemen ed ca bides g ades (16F, 16M and 27C)
a oom empe a u e (RT) and 600°C. The calcula ed σ0 and m alues a e p esen ed in
able 2, oge he wi h he co esponding 90% CI. A de imen al e ec o empe a u e on
he mechanical s eng h o he h ee cemen ed ca bides is e idenced in Fig. 1 (see
cha ac e is ic alues in able 2). The dec ease o app ox. 30% in s eng h a 600ºC
compa ed o RT may be mainly a ibu ed o oxida ion phenomena, as was di ec ly
obse ed a i s sigh on he su ace o he discs a e es ing. As epo ed in he
li e a u e, he o ma ion o oxida ion p oduc s begins o be app eciable a 600°C [10]. In
ac , p e ious wo ks ha e shown a signi ican educ ion o he mechanical s eng h o
cemen ed ca bides only a e 10 min a 700ºC [36]. The e o e, i is no su p ising ha an
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oxida ion p ocess was associa ed wi h he es ing p ocedu e, since he samples we e
hea ed du ing 2 h o each he es ing empe a u e o 600°C.
In addi ion o he loss o mechanical s eng h a 600ºC, an appa en inc ease o he
Weibull modulus, m, was obse ed o he 16F and 16M g ades ( he mean alue o m
inc easing om 8 o 10, and 7 o 13, o he wo g ades espec i ely). A highe m may
be associa ed wi h he subc i ical g ow h o p eexis ing p ocessing laws, hus yielding a
highe amoun o de ec s o simila (la ge ) size. Ano he possibili y migh be he
appea ance o new laws wi h a mo e homogeneous size dis ibu ion and loca ion. In he
case o g ade 27C, i seemed no o be an in luence o he empe a u e on he Weibull
modulus (m=10 a RT e sus m=9 a 600°C). I is wo hy poin ing ou ha he 90% CI
o m do o e lap o he h ee WC-Co g ades. In o de o ein o ce he hypo hesis
men ioned abo e o 16F and 16M ma e ials on he change o law dis ibu ions wi h
empe a u e, mo e expe imen s would be equi ed ha may na ow he 90% CI, and
hus e eal s a is ically signi icance di e ences in m. This aspec will be discussed in
mo e de ail in he ollowing sec ion, suppo ed by ac og aphic conside a ions.
The e ec o he mic os uc u e on he mechanical s eng h o he cemen ed
ca bides is illus a ed in Fig. 2a and 2b a RT and a 600ºC, espec i ely. I can be
obse ed how he in luence o he mic os uc u e on he p obabili y o ailu e o he
specimens was di e en o bo h e alua ed empe a u es. A RT and lowe mechanical
s eng h alues, co esponding o la ge inhe en laws (Fig. 2a), all h ee g ades seem o
ha e same beha io . In addi ion, a de ia ion om he expec ed Weibull beha io was
obse ed in he 16M and 27C g ades. In hese wo g ades, he ob ained cu es using 2-
pa ame e Weibull dis ibu ion do no i he s eng h da a; he e seems o be an appa en
“ h eshold s ess”, a app ox. 2800 MPa, below which he ma e ial does no ail.
Howe e , o smalle inhe en laws (highe mechanical s eng h alues in Fig. 2a), he
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c i ical de ec s due o he selec i e oxida ion o he binde phase. In addi ion, he
ac u e oughness o he h ee cemen ed ca bides was no a ec ed by he empe a u e,
a leas up o 600ºC.
The iabili y o he B3B biaxial lexu al es o es ing WC-Co was
demons a ed a ele a ed empe a u es, enabling he obse a ion o oxida ion
phenomena and hei consequence on s eng h by e ealing a new c i ical (su ace) law
popula ion compa ed o sub-su ace laws ound a oom empe a u e.
In addi ion, a di ec ela ionship be ween he numbe s o b oken agmen s a e
B3B es ing, he mechanical s eng h and he o al ac u e su ace a ea was obse ed.
This in e es ing p o ocol de eloped by Yanaba and Hayasaki [46] and co obo a ed he e
o he h ee cemen ed ca bides s udied, opens he possibili y o gene a e diag ams o
di e en b i le ma e ials, connec ing hei agmen numbe s a e mechanical es ing
wi h hei ac u e oughness. O special in e es is he applica ion o his p ocedu e
when he ac u e oughness es ing may become di icul .
Acknowledgmen s
This wo k was suppo ed by he Andalusian go e nmen (Spain) unde he
excellence p ojec no. P12-TEP-2622. Funding o his in es iga ion was also pa ly
supplied by he Spanish MINECO/FEDER unde G an No. MAT2015-70780-C4-3-P.
The au ho s wan o hank he echnician J. Pin o and M. Sánchez o hei assis ance
wi h mechanical es ing and mic os uc u al cha ac e iza ion.
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Table 1. Mic os uc u al pa ame e s and mechanical p ope ies o he WC-Co cemen ed
ca bides s udied.
WC-Co g ade
w .% Co
dwc (µm)
Co (µm)
HV30 (GPa)
16F
10
0.50
0.25
15.5 ± 2.5
16M
10
1.06
0.30
14.0 ± 2.6
27C
16
1.66
0.76
11.2 ± 0.8
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Table 2. In luence o he mic os uc u e and he empe a u e on he Weibull pa ame e s
(σ0 and m) o he h ee cemen ed ca bides s udied a oom empe a u e (RT) [23] and a
600 °C. The alues shown in squa e b acke s co espond o he 90% con idence
in e als o he Weibull pa ame e s.
WC-Co g ade
Cha ac e is ic s eng h, σ0 (MPa)
[90% CI]
Weibull modulus, m
[90% CI]
RT
600 °C
RT
600 °C
16F
4208 [3888-4567]
2978 [2787-3189]
8 [4-11]
10 [5-13]
16M
3281 [3012-3585]
2258 [2148-2377]
7 [4-10]
13 [7-17]
27C
3341 [3133-3571]
2331 [2156-2529]
10 [6-13]
9 [5-12]
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Table 3. C i ical law sizes, 2ac: (i) es ima ed a RT and (ii) measu ed on ac u ed
specimens a 600 °C. F ac u e oughness alues, KIc, es ima ed a 600 °C using wo
di e en geome ic ac o s: Y=2/ as o sub-su ace laws, and Y=(2/)·21/2 as o
su ace laws con ac ing he su ace.
WC-Co
g ade
C i ical law sizes, 2ac
(µm)
Measu ed KIc
by SENB a
RT [24]
(MPam1/2)
Es ima ed KIc
by LEFM a
600ºC
(MPam1/2)**
Es ima ed KIc
by LEFM a
600ºC
(MPam1/2)***
@RT
(es ima ed)*
@600ºC
(measu ed)
16F
6–9
8-10
9.2 ± 0.6
7.1 ± 0.4
9.9 ± 0.4
16M
14–19
19-22
10.5 ± 0.8
8.1 ± 0.4
11.4 ± 0.4
27C
27–35
30-32
14.7 ± 1.0
10.1 ± 1.1
14.1 ± 1.1
* 2ac alues a RT es ima ed using LEFM om measu ed σ0 [23], KIc [24] and Y=(2/) (as o sub-su ace
laws [47])
** KIc alues @600°C es ima ed using LEFM om measu ed 2ac, σ0 and Y=(2/) (as o sub-su ace laws
[47])
*** KIc alues @600°C es ima ed using LEFM om measu ed 2ac, σ0 and Y=(2/)·21/2 (as o su ace laws
con ac ing he su ace [47])
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3 µm
3 µm
27C_RT
27C_600ºC
W
W
Co
Co
O
O
Figu e 5
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W
Co
O
27C_600ºC
Figu e 6
30 µm
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Figu e 7
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1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
0
5
10
15
20
Numbe o pieces
0 (GPa)
16F_RT
16F_600ºC
16M_RT
16M_600ºC
27C_RT
27C_600ºC
Figu e 8
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0 1 2 3 4 5 6 7 8 9 10
0.0
0.4
0.8
1.2
1.6
2.0
2.4
2.8
3.2
16F Linea Fi
16M Linea Fi
27C Linea Fi
y = 356·x
y = 329·x
y = 378·x
0 (GPa)
16F
16M
27C
S
1/2 (mm)
Figu e 9
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HIGHLIGHTS
 The e ec o he empe a u e on he WC-Co mechanical s eng h was de e mined.
 Biaxial lexu al es s we e pe o med a 600°C by he ball-on- h ee-balls me hod.
 A signi ican dec ease in he mechanical s eng h (30%) was obse ed a 600ºC.
 This ac was asc ibed o he change o sub-su ace o su ace c i ical laws.
 Addi ionally, he ac u e oughness was no a ec ed by he empe a u e.
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