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Electric charge limits on settled powders

Abstract

In flows of dry particulate systems, electric charge is generated on particle surfaces by their collision with walls and with other particles. Charge build-up on single particles can yield local charge values high enough to surpass the limiting electric field for corona discharge into the surrounding gas. Then, local charge is decreased to a lower value that becomes stabilized when flows stop and particles deposit in a container. In this paper, we have used a Faraday pail system to measure the residual particle charge after using two different devices—tribochargers—for particle charging. One of the tribochargers allowed us to directly measure the total charge that was transferred from the walls to the particles, and this was compared to the final values in the bulk powder once it was collected in the Faraday pail. The results show that the electric charge of particles dispersed in gas is limited by corona discharge and depends mainly on the particle size. In addition, we present a simple model of the discharge of the collected powder based on electrostatic considerations. If the powder effective conductivity and the electric charge of the settling particles are known, the model predicts the temporal evolution of the total charge of the collected powder and the spatial distribution of the electric charge and electric field.

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Electric charge limits on settled powders

Author: Pérez Vaquero, Javier; Sánchez Quintanilla, Miguel Angel; Castellanos Mata, Antonio
Publisher: AIP Publishing
Year: 2016
DOI: 10.1063/1.4953649
Source: https://idus.us.es/bitstreams/23c717fa-d6f5-42c4-b9b1-c6c72164c67f/download
J. Appl. Phys. 119, 223302 (2016); h ps://doi.o g/10.1063/1.4953649 119, 223302
© 2016 Au ho (s).
Elec ic cha ge limi s on se led powde s
Ci e as: J. Appl. Phys. 119, 223302 (2016); h ps://doi.o g/10.1063/1.4953649
Submi ed: 17 Ma ch 2016 . Accep ed: 28 May 2016 . Published Online: 13 June 2016
J. Pé ez-Vaque o, M. A. S. Quin anilla , and A. Cas ellanos
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Elec ic cha ge limi s on se led powde s
J. P
e ez-Vaque o, M. A. S. Quin anilla,
a)
and A. Cas ellanos
Depa men o Elec onics and Elec omagne ism, Facul y o Physics, Uni e sidad de Se illa, Se illa, Spain
(Recei ed 17 Ma ch 2016; accep ed 28 May 2016; published online 13 June 2016)
In lows o d y pa icula e sys ems, elec ic cha ge is gene a ed on pa icle su aces by hei
collision wi h walls and wi h o he pa icles. Cha ge build-up on single pa icles can yield local
cha ge alues high enough o su pass he limi ing elec ic ield o co ona discha ge in o he su -
ounding gas. Then, local cha ge is dec eased o a lowe alue ha becomes s abilized when lows
s op and pa icles deposi in a con aine . In his pape , we ha e used a Fa aday pail sys em o mea-
su e he esidual pa icle cha ge a e using wo di e en de ices— ibocha ge s— o pa icle
cha ging. One o he ibocha ge s allowed us o di ec ly measu e he o al cha ge ha was ans-
e ed om he walls o he pa icles, and his was compa ed o he inal alues in he bulk powde
once i was collec ed in he Fa aday pail. The esul s show ha he elec ic cha ge o pa icles dis-
pe sed in gas is limi ed by co ona discha ge and depends mainly on he pa icle size. In addi ion,
we p esen a simple model o he discha ge o he collec ed powde based on elec os a ic conside -
a ions. I he powde e ec i e conduc i i y and he elec ic cha ge o he se ling pa icles a e
known, he model p edic s he empo al e olu ion o he o al cha ge o he collec ed powde and
he spa ial dis ibu ion o he elec ic cha ge and elec ic ield. Published by AIP Publishing.
[h p://dx.doi.o g/10.1063/1.4953649]
I. INTRODUCTION
D y powde handling ope a ions a e usually accompa-
nied by elec ic cha ge buil -up due o iboelec i ica ion,
some imes also called con ac cha ging. Pa icle con ac
cha ging can be bene icial in some cases, such as elec o-
s a ic p ecipi a ion and xe og aphic p in ing, o de imen al,
o example, in pneuma ic con eying. The physical p oc-
esses ha de e mine he magni ude o he cha ge ans e ed
be ween wo su aces ha e a ac ed in e es o a long ime,
and while he physics o iboelec i ica ion be ween he con-
duc i e su aces is well unde s ood, he e is no well es ab-
lished heo y ha explains iboelec i ica ion be ween non-
conduc i e su aces. While o conduc i e ma e ials he
cha ge ans e ed be ween su aces in con ac esul s om
elec on ans e d i en by he di e ences in Fe mi le els;
1,2
when a leas one o he su aces in con ac is no conduc i e,
he esul ing cha ge ans e has been explained using an
e ec i e wo k unc ion o he non-conduc i e solid,
3,4
as a
consequence o he exchange o mobile ions
5
o he exis-
ence o dono s and accep o cen e s ep esen ing localized
elec on si es on he su aces o he solids in con ac .
6,7
In
any case, a dis inc ion has o be made be ween he cha ge
ans e ed be ween wo su aces when hey a e in con ac
and he cha ge emaining in he su aces a e sepa a ion.
When wo su aces cha ged wi h di e en pola i ies a e sep-
a a ed, he elec ic ield be ween bo h su aces inc eases wi h
inc easing sepa a ion, up o he poin when some cha ge can
be back ans e ed o i s o iginal su ace.
8
The p ac ical con-
sequence o his ac o powde handling is ha he maxi-
mum cha ge han an isola ed pa icle can hold mus be
limi ed by he elec ical b eakdown ield in i s su ounding
gas, a he han by he physical mechanisms ha caused he
cha ge ans e be ween he pa icle and he solid su ace
om whe e he cha ge was picked by he pa icle while in
con ac . Indeed, i is known ha he cha ge ans e ed
be ween non-conduc i e polyme s in acuum is much la ge
han in he a mosphe e.
9
Howe e , in mos powde handling
p ocesses, pa icles canno be conside ed as isola ed and he
o al cha ge p esen in a powde is also limi ed by spa ial
cha ge e ec s. In pneuma ic anspo , spa ial cha ge e ec s
a e no ele an unless he olume ac ion o dispe sed pa -
icles is g ea e han a ce ain limi ha depends on pa icle
size and pipe diame e ,
10
bu when he pa icles se le o
o m a packed powde , he concen a ion o cha ge can c e-
a e elec ic ields la ge enough o igge elec ical dis-
cha ges. The ype o discha ge ha occu s depends on he
dep h o he packed powde . Fo dep hs o he o de o a me-
e , he o al cha ge accumula ed can igge a ype o elec i-
cal discha ges known as cone discha ges
11
in which he
elec ical b eakdown o he su ounding ai occu s h ough
he o ma ion o a conduc i e channel ha ca ies he cha ge
om he powde o i s su oundings: ypically, he walls o
he silo holding he powde .
12
Howe e , in he ini ial s ages
o he o ma ion o heap o powde , he e is no enough
cha ge accumula ed o o m a conduc i e channel and i is
expec ed ha a co ona discha ge om he su ace o he
powde o he su ounding ai akes place, as i happens in
some si ua ions in elec os a ic powde coa ing.
13
The cha ge
emaining in he powde would hen be limi ed o he amoun
necessa y o c ea e he elec ic ield o main ain he co ona
discha ge. In his wo k, we ha e measu ed bo h he cha ge
acqui ed by he powde du ing pneuma ic anspo and he
elec ical cha ge emaining in he powde once collec ed.
a)
Au ho o whom co espondence should be add essed. Elec onic mail:
[email p o ec ed]
0021-8979/2016/119(22)/223302/9/$30.00 Published by AIP Publishing.119, 223302-1
JOURNAL OF APPLIED PHYSICS 119, 223302 (2016)
II. EXPERIMENTAL SETUP
In ou expe imen s, powde s a e i s dispe sed in a gas
s eam and acqui e elec ical cha ge h ough collisions wi h
a ibocha ge . Once hey come om a ibocha ge , he
powde is collec ed in a Fa aday pail whe e he mass and
cha ge o he collec ed powde a e measu ed as a unc ion
o ime. A pho o o he se up is shown in Fig. 1.Thedispe -
sion p ocedu e depends on whe he he powde is luidiz-
able o no ( he lis o powde es ed and hei p ope ies
a e gi en a he end o his sec ion). Fo ee- lowing ma e-
ials, a small silo wi h an adjus able hole on i s bo om is
used o g a i y unloading o he powde in o he suc ion
po o a en u i. Fo non ee- lowing ma e ials, he silo is
eplaced by a closed cell wi h a po ous pla e subjec ed o
mechanical ib a ion and blown wi h a cons an gas low.
The pa icles which a e elu ia ed om he sample go in o
he suc ion po o he en u i. In bo h cases, he mass low
a e is kep as cons an as possible. The ypical alue o gas
low a es exi ing he en u i yields inpu gas eloci ies in
he ibocha ge s ha ange om 10 o 20 m/s o all he
measu emen s we made.
We ha e made expe imen al uns wi h wo di e en
ibocha ge s: a nylon cyclone (350 mm in leng h, 74 mm
in e nal diame e ) and a s eel ube (leng h 540 mm and in-
e nal diame e 21 mm). In bo h cases, he inle po o he
ibocha ge is angen o i s walls o imp o e he collision
a e. Cyclone ibocha ge s ha e been used by o he
au ho s
14
due o hei abili y o sepa a e he pa icles om
he gas s eam, al hough pa icle-gas sepa a ion is inc eas-
ingly ine icien o pa icles wi h sizes close o o below
10 lm. The s eel ube ibocha ge does no sepa a e he
pa icles om he gas bu , being made o a conduc i e
ma e ial, i allows us o measu e he elec ic cha ge Q
d
ans e ed o he pa icles while hey a e dispe sed in o he
gas s eam. To his aim, a p og ammable elec ome e
(Kei hley 6512) wo king in he amme e mode connec s
g ound o he ibocha ge and measu es he elec ic cu en
o he s eel pipe. Q
d
is ob ained by nume ical in eg a ion o
he egis e ed cu en . In o de o educe he noise picked-
up by capaci y coupling, an elec ically g ounded me allic
meshco e s hepipe.Themeshand hepipea einsula ed
o m each o he and g ounded by sepa a e connec ions. The
use o one ibocha ge made o conduc i e ma e ial and
ano he ibocha ge o non-conduc i e ma e ial allows us
o p obe i he mic oscopic mechanism o he cha ge ans-
e be ween he pa icles and he walls o he ibocha ge
has any e ec on he cha ge acqui ed by pa icles dispe sed
in he gas s eam.
The powde ha exi s he ibocha ge se les by g a i y
in o a cylind ical cell whose walls a e made o insula ing
ma e ial (a me hac yla e ube), and i is closed a i s bo om
wi h a me allic il e o help sepa a e he pa icles om he
gas. The il e inside cell is elec ically insula ed o he ou -
side o he cell. The cell is loca ed inside he Fa aday pail
consis ing o an inne and an ou e cage made o conduc i e
ma e ial, he o me being connec ed o g ound h ough a
picoamme e (Kei hley 6485). The picoamme e measu es
he cu en lowing om g ound o he inne cage o he
Fa aday pail as he collec ing cell is illed by he ma e ial
exi ing he ibocha ge . In eg a ion o his cu en yields he
cha ge Q
s
( ) in he se led powde as a unc ion o ime. The
ou e cage is g ounded o ac as a shield o ex e nal in e e -
ences, and in some uns, i was supplemen ed by a g ounded
me allic g id a ound all he Fa aday pail ac ing as a second
shield. No e ha we make a dis inc ion be ween he elec ic
cha ge Q
d
acqui ed by he powde when dispe sed and he
elec ical cha ge Q
s
emaining in he pa icles when se led,
because he cha ges Q
d
and Q
s
a e no necessa ily he same.
The Fa aday pail sys em es s on a mass balance (Me le
Toledo AB204-S o P ecisa XT se ies, depending on he
mass in ol ed) ha measu es he collec ed powde mass
m( ) as a unc ion o ime.
Bo h mass and elec ic in ensi y da a a e egis e ed in a
PC (pe sonal compu e ) a a a e o 4–10 samples pe second.
Unce ain ies in he alues o he cha ge a e calcula ed om
he oo mean squa e ampli ude o he noise ol age in he ana-
log ou pu channels o he picoamme e and he elec ome e .
FIG. 1. The expe imen al se up o measu ing iboelec i ica ion le els,
wi h he s eel ube ibocha ge in place and he nylon cyclone ibocha ge
in he inse , shown wi hou elec ic shielding. The Fa aday pail es ing on
he balance collec s he powde coming om he ibocha ge . The elec ic
cu en lowing in o he Fa aday pail is measu ed by he picoamme e and
eco ded by he PC. When he s eel pipe is used as ibocha ge , he elec-
ome e depic ed in he igu e is connec ed o i and i s da a a e also egis-
e ed by he PC. The me allic mesh a ound all he se up is g ounded o
educe elec ic noise om he es o he lab. The dispe sion uni s do no
appea in he igu e.
223302-2 P
e ez-Vaque o, Quin anilla, and Cas ellanos J. Appl. Phys. 119, 223302 (2016)
III. MATERIALS
Di e en ma e ials ha e been used o co e a ange o
pa icle sizes as la ge as possible: poly-(me hyl me hac yla e)
(PMMA) beads (Polysciences, Inc.), 5–50 lm glass mic o-
sphe es (Duke Scien i ic Co p.), 70–100 lm and 90–150 lm
glass beads (Sigmund-Lindne GmbH), comme cial suga ,
comme cial semoline, and co ns a ch (Maizena
V
R
). Pa icle
size analysis o e e y ma e ial bu PMMA beads (whose a e -
age size was aken om he manu ac u e da a shee ) was pe -
o med wi h a lase di ac ion analyze (Mas e size Sci occo
2000), by d y dispe sion in ai (1 ba p essu e) acco ding o
ISO 13320. The mean su ace (Sau e mean) diame e o hese
ma e ials is lis ed in Table I. The condi ions and he esul s
o he es s on each ma e ial a e lis ed in Table I.Insome
cases, he sample es ed was s o ed a con olled ambien con-
di ions a wo di e en ela i e humidi ies (30% and 60%
RH) be o e each es o in es iga e he e ec o s o age
humidi y on he elec ical cha ge picked by he powde .
IV. RESULTS
A. Cha ge pe pa icle in suspension
The cha ge acqui ed by he pa icles in he ibocha ge
while hey a e dispe sed in he gas s eam q
d
can only be
e alua ed o he s eel ube ibocha ge , o which he o al
cha ge Q
d
gi en o he powde can be measu ed. An example
o such measu emen is shown in Fig. 2, whe e Q
d
is p e-
sen ed as a unc ion o he mass mcollec ed in he Fa aday
pail. In all expe imen s pe o med, he plo o Q
d
agains m
has a linea dependence wi h he mass m, as shown in Fig. 2.
This ac indica es ha , assuming he sample is monodis-
pe se, he pa icles acqui e a cons an cha ge q
d
¼Q
d
m
p
/m
om he s eel ube o he du a ion o he expe imen , whe e
m
p
is he pa icle mass. Fig. 3shows he alue o q
d
as a
unc ion o he pa icle adius
p
(hal he su ace mean diam-
e e lis ed in Table I) o he expe imen s using he s eel i-
bocha ge . Since he e is always some powde ha emains
s uck o he inne walls o he ibocha ge , using he col-
lec ed mass msomewha o e es ima es he alue o q
d
. The
ypical mass loss anges om 19% o 69% o he o al mass
o dispe sed powde o 5–50 lm glass beads and 1%–20%
in 90–150 lm. In gene al, he mass loss dec eases wi h la ge
pa icles and highe s o age humidi y.
Such o e es ima ion in cha ged mass has impac on wo
p ocess a iables, q
d
and olume ac ion o powde , w,as
TABLE I. Ma e ials used in he expe imen s p esen ed in his pape . Thei
mean pa icle size (su ace-mean diame e ) was measu ed in a Mas esize
2000 using a d y dispe sion module (ai , dispe sion p essu e 1 ba ).
Ma e ial Su ace mean diame e (lm)
Co ns a ch 7.3
5–50 glass beads 33.9
70–110 glass beads 92.0
90–150 glass beads 125.4
PMMA beads 200
Suga 720
Semoline 796
FIG. 2. Elec ic cha ge Q
d
ceded by he s eel ibocha ge o PMMA beads
(s o age humidi y no con olled) as a unc ion o he collec ed mass min
he Fa aday pail. The linea dependence o Q
d
wi h mindica es ha he pa -
icles a e cha ged uni o mly when he pass h ough he ibocha ged.
FIG. 3. Resul s o absolu e alues o ans e ed cha ge q
d
om he s eel
pipe ibocha ge o pa icles o di e en ma e ials. Plo ed lines a e he he-
o e ical alues o maximum cha ge o pa icles limi ed by plana co ona
discha ge (do ed line) and size dependen co ona discha ge (solid line), Eq.
(2). The dispe sing gas and s o age condi ions o he ma e ial a each expe i-
men al poin a e gi en acco ding o he ollowing code: 1: Dispe sed in N
2
,
s o ed a 10% RH; 2: Dispe sed in N
2
, s o ed a 60% RH; 3: Dispe sed in
ai , s o ed a 60% RH; 4: Dispe sed in ai , s o ed a 30% RH; and 5:
Dispe sed in ai , no humidi y con ol du ing s o age. Fo expe imen s in
which he collec ed mass m
d
was a ailable ( illed symbols), he pa icle
cha ge q
d
was calcula ed using he dispe sed mass m
d
a he han he col-
lec ed mass m. E o ba s indica e he ypical unce ain y o each size ange.
Fo suga pa icles, e o ba and symbol a e app oxima ely he same size.
Subplo s in linea scale zoom in o a eas o in e es o he main plo .
223302-3 P
e ez-Vaque o, Quin anilla, and Cas ellanos J. Appl. Phys. 119, 223302 (2016)
shown in Figu es 3,4,and8. In hese igu es, g ey colou ed
ba s by each g oup o symbols indica e he unce ain y in
ei he q
d
,w, o bo h, when mass losses be ween 19% and 69%
a e conside ed o he 5–50 lm glass beads, and 20% o he
90–150 lm glass beads. The ba co esponding o a mass loss
o 1% is neglec ed since i s e ec is no isually no iceable.
In Fig. 3, we ha e d awn lines o he maximum pa icle
cha ge q
d,max
, assuming he alue o q
d,max
is gi en by he
condi ion ha he elec ic ield on he pa icle su ace equals
he b eakdown ield o co ona discha ge as sugges ed in
Re . 8. We ha e plo ed wo lines: one (dashed line in Fig. 3)
assuming his ield is equal o E
c
¼310
6
V/m i espec i e
o pa icle size, and ano he line (solid line in Fig. 3) assum-
ing i s alue is pa icle size dependen , as gi en in Re . 1
Ec¼9:29 105 0:3
p;(1)
whe e 
o
is he elec ic pe mi i i y o he gas su ounding
he pa icle, which we assume is equal o he pe mi i i y o
acuum (o¼8:85 1012F=m). Acco ding o his, he
maximum cha ge o an isola ed pa icle in ai , assuming a
size-dependen co ona discha ge, is gi en by
qd;max ¼1:03 104 1:7
p;(2)
whe e q
d,max
is measu ed in coulombs and
p
in me e s. All
he expe imen al da a lie e y close o he co ona discha ge
line which conside s a cons an c i ical elec ic ield. Thus,
he da a suppo he ac ha , when dispe sed, he pa icles
cha ge up o hei maximum a ainable alue.
Fo each ma e ial p esen ed in Fig. 3, se e al RH alues
a s o age ha e been used and, in he case o he ines
glass beads, di e en dispe sion gases (ai and d y N
2
).
The condi ions on humidi y and dispe sing gas o each
expe imen al poin a e gi en in he igu e cap ion. F om he
esul s o Fig. 3, changing he s o age humidi y om 60% o
30% does no g ea ly in luence he cha ge acqui ed by he
pa icles in dispe sion q
d
. The only a ailable da a wi h d y
N
2
and 10% RH we e ob ained wi h 5–50 lm glass beads.
Finally, he ac ha he expe imen al alues o he pa icle
cha ge q
d
lay close o he limi imposed by co ona discha ge,
i espec i e o he na u e o he pa icle ma e ial, indica es
ha he de ails o he con ac cha ging be ween he pa icles
and he s eel ibocha ge a e e ased by he co ona discha ge
o pa icles o he su ounding gas, as p oposed by Re . 10.
An isola ed pa icle, howe e , ep esen s an idealized
case since dispe sed pa icles in he gas s eam a e no
imme sed in an in ini e olume o gas bu su ounded by
o he pa icles con ained in he same olume and simila ly
cha ged. Inside a conduc i e ube, he maximum cha ge o e
a pa icle is lowe han o he case o an isola ed pa icle
due o he in luence o he cha ges in neighbou ing pa icles
and he p esence o image cha ges in he ube. Acco ding o
Re . 10, he maximum cha ge q
d,max
o pa icles o adius
p
dispe sed in he gas s eam wi h olume ac ion uin a con-
duc i e ube o diame e Dis
qd;max ¼8:80 104 3
p
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u2D2þ136:8 1:5
p

2
q;(3)
whe e q
d,max
is gi en in coulombs and
p
in me e s. Fo an
isola ed pa icle, u!0 and Eq. (3) yields
qd;max ¼1:82 105 1:5
p;(4)
which in he ange o pa icle adius
p
be ween10and100lm
yields alues o q
p,max
simila o hose gi en by Eq. (2).
In Fig. 4, we ha e plo ed he alues o he elec ic q
d
acqui ed om he s eel ube ibocha ge by pa icles in sus-
pension as a unc ion o he olume ac ion uo he pa -
icles, calcula ed om he gas low a e in he ou side po o
he en u i G(in sccm/s), he a e age mass low a e m/
exp
(in g/s) a which he powde is collec ed in he Fa aday pail
(
exp
is he du a ion o he expe imen ) and he pa icle den-
si y q
p
(g/cm
3
). When da a a e a ailable, he mass low a e
in o he en u i has been subs i u ed in m/
exp
u¼1
Gqp
m
exp
:(5)
In Fig. 4, he alues o he pa icle cha ge q
d
a e unde
he limi gi en by Eq. (3) because he olume ac ion uo
he pa icles in he dispe sing gas s eam is no la ge enough
o allow he elec ic cha ge on each pa icles in luence signi i-
can ly he elec ic cha ge on neighbo ing pa icles. Fo he
olume ac ions a which we ha e dispe sed he powde s,
Eq. (3) p edic s ha he e should be an e ec o neighbo ing
pa icles on he maximum elec ic cha ge o pa icles o
diame e less han 10 lm. All he powde s cha ged wi h he
s eel ube ibocha ge ha e pa icle sizes la ge han 10 lm,
and he e o e o he condi ions es ed, hei pa icle cha ges
a e no a ec ed by he p esence o neighbo ing pa icles, bu
hese may be impo an issues when es ing ine ma e ials.
FIG. 4. T ans e ed cha ge pe pa icle q
d
in he s eel ibocha ge as a unc-
ion o he olume ac ion o he powde in he dispe sing gas s eam u.As
a e e ence, he lines ep esen he maximum cha ge pe pa icle when he
e ec o he cha ge o each pa icle on i s neighbo s is aken in o accoun
(Eq. (4)) o d
p
¼10 lm and d
p
¼100 lm pa icle size.
10
All he expe imen-
al poin s a e abo e he limi se by Eq. (4) o hei pa icle size. Fo expe i-
men s in which he collec ed mass m
d
was a ailable ( illed symbols), he
pa icle cha ge q
d
was calcula ed using he dispe sed mass m
d
a he han he
collec ed mass m.
223302-4 P
e ez-Vaque o, Quin anilla, and Cas ellanos J. Appl. Phys. 119, 223302 (2016)

Fo one o he ma e ials es ed, (5–50 lm) glass beads,
we ha e eco ded he pa icles ajec o ies as hey exi he
s eel ube ibocha ge using a high-speed came a (Phan om
Mi o310). Fo eco ding hese images, he s eel ube ibo-
cha ge was connec ed o a ibe glass ex ension wi h glass
windows ha allowed o see in he di ec ion pe pendicula o
he pa icle laden gas low. A high speed came a was i ed
wi h magni ica ion op ics yielding an image scale o app oxi-
ma ely 7 lm/pixel. Back illumina ion was p o ided by a
high in ensi y LED du ing he eco ding ime. In he ibe -
glass ex ension, wo pa allel elec odes connec ed o a unc-
ion gene a o and a high ol age ampli ie (model 20/20 A,
T ek, Inc.) c ea ed an oscilla ing elec ic ield pe pendicula
o bo h he gas low and he iewing di ec ion. The elec o-
des we e loca ed in he ou side o he ibe glass ex ension, so
he pa icles could no ha e di ec con ac wi h he elec o-
des. The came a eco ding is synch onized wi h he elec ic
ield so he phase o he ield is known in he eco dings. Fo
eco ding he images, a sho gas pulse (0.3–1 s) is used o
d i e he pa icles h ough he ibocha ge . Sho pulses a e
necessa y o allow he pa icles o slow a he exi o he i-
bocha ge down o a speed ha allows ajec o ies o be
acked in he images a he used ame a e (4000 ames pe
second).
The elec ic cha ge o each pa icle is ob ained om he
analysis o pa icle ajec o ies when he pa icles pass
h ough a egion occupied by he al e na ing elec ic ield.
Cha ged pa icles oscilla e in he ield, and he alue o hei
cha ge and i s sign can be ob ained om he oscilla ion am-
pli ude and phase lag wi h he ield using he p ocedu e
desc ibed in Re . 15. The esul s o a o al o 330 ajec o-
ies a e shown in Fig. 5. In his igu e, we p esen he pa icle
su ace cha ge densi y as a unc ion o pa icle adius Ras
well as he pa icle size dis ibu ion o he ajec o ies
eco ded and he pola i y o he pa icle cha ges. Each
pa icle adius was measu ed om he pa icles ha a e in
he eco ded images.
Mos pa icles cha ged nega i ely, i.e., wi h he same
size o he dispe sed powde a e lea ing he ibocha ge ,
bu in e es ingly, some o he smalle pa icles a e posi i ely
cha ged. The plo o he su ace cha ge densi y o he pa -
icles as a unc ion o he pa icle adius shows ha is
mo e o less cons an o he la ge pa icles o he sample,
as i would be i hese pa icles would ha e a ained hei
maximum cha ge, bu de ia es o he smalle pa icles. The
de ia ion in he alue o o he smalle pa icles may be
explained i hese pa icles, being able o ollow he gas low
lines be e han he la ge pa icles, expe ienced ewe colli-
sions wi h he ibocha ge walls and s ill main ained, a leas
pa ially, he elec ic cha ge dis ibu ion hey had be o e he
sample was dispe sed, which is expec ed o expand bo h
signs as i is he esul o cha ge ans e be ween pa icles.
16
B. Cha ge pe pa icle in se led powde
We ha e seen ha he cha ge ans e p ocess in he s eel
ube ibocha ge p oduces he same cha ge q
d
in all he pa -
icles i we assume he sample is monodispe se. I he pa -
icles did no discha ge du ing collec ion o he sample in o a
se led powde , he cha ge Q
s
in a se led sample would equal
he o al cha ge Q
d
ans e ed o i s pa icles in he s eel ube
ibocha ge . Howe e , his is no so. In ac , i we plo Q
s
as
a unc ion o he collec ed mass mas we ha e done in Fig. 6
o he same expe imen , as shown in Fig. 2, in all cases,
Q
s
<Q
d
. Mo eo e , he plo o Q
s
e sus collec ed mass m
always shows a sublinea dependence o Q
s
on m. Since he
cha ge o mass a io qm o he collec ed sample is he de i a-
i e o he cu e o Q
s
s. m, his ac means ha he las pa s
o he sample o be collec ed e ain less cha ge han he i s
pa s. In he ollowing pa s o he manusc ip , whene e we
e e o he speci ic cha ge o he collec ed sample qm , we
FIG. 5. Dependence o he su ace cha ge densi y
q
on he pa icle adius
o 5–50 lm glass beads cha ged in he s eel ube ibocha ge . The elec ic
cha ge and he adius o indi idual pa icles ha e been measu ed om he
analysis o he pa icle ajec o ies eco ded by a high-speed came a as he
pa icles lea e he ibocha ge . The inse displays he pa icle size dis ibu-
ion o he imaged pa icles and he sign o he cha ge ca ied by he
pa icles.
FIG. 6. Elec ic cha ge Q
s
in he collec ed sample as a unc ion o he col-
lec ed mass o he same expe imen as in Fig. 4. The sublinea dependence
o Q
s
wi h he mass mindica es ha he collec ed powde is no cha ged uni-
o mly. No e ha he collec ed cha ge Q
s
is abou 1/100 o he cha ge Q
d
acqui ed by he pa icles in he ibocha ge .
223302-5 P
e ez-Vaque o, Quin anilla, and Cas ellanos J. Appl. Phys. 119, 223302 (2016)
will e e o i s a e age alue ob ained by di iding he inal
alue o Q
s
agains he o al collec ed mass m.
Fig. 7illus a es he speci ic cha ge qm o he collec ed
powde agains he collec ed mass m o all he a ailable
expe imen s, ha is, using he s eel ube and he nylon cyclone
ibocha ge s. Fo a gi en ma e ial, he speci ic cha ge qm
ends o dec ease when mo e mass is collec ed in ag eemen
wi h he sublinea dependence obse ed o he cha ge Q
s
in
he collec ed mass mshown in Fig. 6. Al hough he da a poin s
p esen ed in Fig. 7ha e a la ge sca e , he e is a isible end-
ency o dec easing speci ic cha ge qm wi h sample mass m.
Mo eo e , da a ob ained wi h di e en ibocha ge s wi h he
same ma e ial ollow he same end, indica ing ha he mech-
anisms ha limi he elec ic cha ge in he dispe sed pa icles
and he collec ed sample a e he same o bo h ypes o ibo-
cha ge s, al hough he o al cha ge Q
d
ans e ed o he pa -
icles when suspended in he gas s eam canno be measu ed
o he nylon cyclone.
The a e age elec ic cha ge pe pa icle in he collec ed
sample can be calcula ed om qs¼Qsmp=m. Fo he expe i-
men s wi h he s eel ube ibocha ge , q
s
can be compa ed
wi h he elec ic cha ge pe pa icle when he sample was
dispe sed in he gas s eam q
d
o e alua e he amoun o
cha ge los du ing se ling. Such a compa ison is done in
Fig. 8and shows ha in mos cases q
s
is be ween 1/100 and
1/10 o he cha ge q
d
acqui ed om he ibocha ge .
V. DISCUSSION
To explain he discha ge o he pa icles when hey se -
le, we assume ha he e is a co ona discha ge om he su -
ace o he se led sample o he su ounding ai and ha he
emaining cha ge is de e mined by he condi ion ha he
elec ic ield a he su ace o he sample mus equal he elec-
ic ield o co ona discha ge in ai , which we ake o sim-
plici y as E
c
¼310
6
V/m, al hough i should ha e some
dependence on he sample size.
1
Since he calcula ion o he
elec ic ield c ea ed by a cylind ical heap o powde is no
s aigh o wa d, o he sake o gaining insigh on he p ob-
lem i s , we will discuss a simpli ied p oblem in which he
sample is assumed o be an in ini e laye in he XY plane ha
g ows in he posi i e Zdi ec ion by uni o m addi ion o pa -
icles o i s su ace. Bo h he eal geome y o ou se up and
he geome y o he simpli ied p oblem a e depic ed in Fig. 9.
The laye es s on a conduc i e pla e ep esen ing he me allic
il e o he collec ing cell. The mass low a e o new pa -
icles pe uni a ea is F
m
, so i he mass densi y o he powde
laye is q
m
, he heigh Ho he powde laye g ows as
H¼Fm
qm
;(6)
un il a ¼
he sample collec ion s ops and he powde
laye a ains i s inal dep h H
. Modeling he de ails o he co-
ona discha ge om he powde is complica ed and we will
FIG. 7. Speci ic cha ge qm (cha ge o mass a io) o he collec ed sample as
a unc ion o he collec ed mass m. Da a o all he expe imen al uns a e
included. The oid symbols ep esen da a om expe imen s using he s eel
ube ibocha ge . Da a wi h illed symbols ep esen da a om he expe i-
men s using he nylon cyclone ibocha ge . The solid line ep esen s he
esul o he model p esen ed in Sec. V o PMMA.
FIG. 8. Elec ic cha ge pe pa icle q
s
in he collec ed sample e sus he
elec ic cha ge pe pa icle q
d
in he dispe sed sample o he samples es ed
using a s eel ube ibocha ge . Fo expe imen s in which he collec ed mass
m
d
was a ailable ( illed symbols), he pa icle cha ge q
d
was calcula ed
using he dispe sed mass m
d
a he han he collec ed mass m. Lines a e he
cases when q
s
is equal o 1, 0.1, and 0.01 imes q
d
.
FIG. 9. COMSOL model o a cha ged powde laye inside he collec ing
cell and Fa aday cage used in ou expe imen s. Coo dina es in he diag am
a e gi en in me e s. To he igh , he simpli ied model discussed in Sec ion
V. A ows in he COMSOL model indica e he magni ude and he di ec ion
o he elec ic ield displacemen i he e we e no discha ge in he powde .
223302-6 P
e ez-Vaque o, Quin anilla, and Cas ellanos J. Appl. Phys. 119, 223302 (2016)
e-so o he simpli ying assump ion ha he powde laye
has an elec ical conduc i i y . This elec ical conduc i i y
ep esen s he abili y o he elec ic cha ge inside he powde
laye o mo e once he co ona discha ge is ini ia ed. In igo -
ous e ms, should only ha e a nonze o alue once he co-
ona discha ge is igge ed, bu in his analysis, we will
assume as a cons an alue independen o ime. The em-
po al e olu ion o he cha ge pe uni olume qðz; Þ, he
elec ic displacemen Dð~z; Þinside he laye as well as he
su ace cha ge densi y on he conduc i e pla e pð Þa e
gi en by he solu ion o he se o equa ions
~
D¼qþ pdðzÞ;(7)
@q
@ þ ~
j¼qod zqm
Fm

;(8)
d p
d ¼jz0;
ðÞ
¼
Dz0;
ðÞ
;(9)
whe e dð zqm=FmÞis he Di ac’s del a unc ion and q
o
ep esen s he cha ge pe uni olume on a newly deposi ed
laye o powde . Due o he geome y o he p oblem, he
spa ial de i a i es a e gi en by ¼~
uz@=ð@zÞ, he elec ic
displacemen by ~
D¼Dz~
uz, and he cu en densi y by
~
j¼ Dz=~
uz. As he powde losses i s cha ge, he cha ge
pe uni olume qðz; Þdec eases om he alue q
o
:apa
o he cha ge is los o he su ounding ai by co ona dis-
cha ge and a pa mig a es o he me allic il e . As ini ial
condi ions, we ake ha he ini ial heigh o he powde
laye o be ze o and ha he pla e ep esen ing he il e is
discha ged.
The solu ion o Eq. (7) is
qz;
ðÞ
¼qoexp 
 qm
Fm
z

H qm
Fm
z

 o
Dzz;
ðÞ
¼qo

Fm
qm
exp 
 qm
Fm
z

exp 
2

()
p
ðÞ¼qo

Fm
qm
1þexp 


2 exp 
2

> 0
Dzz;
ðÞ
¼qo

Fm
qm
exp 
 qm
Fm
z

exp 
  o
ðÞ

þexp 
2  o
ðÞ

exp 
2

( )
p
ðÞ¼qo

Fm
qm
2 exp 
2  o
ðÞ

1exp 
2 o

þexp 
  o
ðÞ

exp 
 o

1
 :(10)
The empo al e olu ion o he cha ge densi y and he elec ic
ield displacemen a e shown in Fig. 10. As he powde laye
g ows, he deepe laye s discha ge while he uppe laye s
emain cha ged wi h he esul ha only he po ions o he
powde laye close o he su ace emain cha ged. The dep h
o he cha ge-holding laye depends bo h on he e ec i e
conduc i i y o he powde and he speed a which he pow-
de is ed o he laye . The elec ic ield displacemen (which
is p opo ional o he elec ic ield) is nonze o only in he
egion whe e he powde emains cha ged and abo e he
powde su ace. The same pa e n o cha ge and ield dis i-
bu ion has ound o happen du ing loading o silos.
17
The
o al cha ge pe uni a ea in he laye o powde is gi en by
Q
A¼ðH
ðÞ
o
dzqz;
ðÞ
)
Q
A¼qo

Fm
qm
1exp 


;  o
Q
A¼qo

Fm
qm
exp 
  o
ðÞ

1exp 
 o

;  o:
(11)
While he powde laye is g owing = , he elec ic dis-
placemen on he su ace o he powde laye ends o he
alue
DzH;
ðÞ
!qo

Fm
qm
¼Dz;lim:(12)
FIG. 10. Tempo al e olu ion o he elec ic ield displacemen D
z
inside he
powde laye and he olume cha ge densi y qas a unc ion o posi ion
inside he powde laye zand he elapsed ime since he s a o he deposi-
ion o he laye . The ime is measu ed in uni s o s¼/ and he zcoo di-
na e in uni s o he heigh L
z
o powde deposi ed du ing a ime s.
223302-7 P
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The elec ic ield ou side he powde laye is gi en by
Ez¼DzðH; Þ=o. I we iden i y he alue o he elec ic ield
ob ained om Eq. (12) wi h he elec ic ield E
c
¼30 kV/cm
o co ona discha ge on ai , we ge
Ec¼q0

o
1
Fm
qm
;(13)
whe e he conduc i i y o he laye and he ini ial cha ge
densi y on a newly deposi ed powde laye q
o
mus be e al-
ua ed om expe imen al da a, p o ided we use can w i e
ano he equa ion in which bo h quan i ies a e in ol ed. We
ge a second equa ion om he empo al e olu ion o he
o al cha ge in he Fa aday pail Q=Aþ p. While he powde
laye is g owing, he o al cha ge pe uni a ea is gi en by
Q
Aþ p¼2qo

Fm
qm
1exp 
2

;(14)
and once no mo e new powde is deposi ed on he powde
laye , he o al cha ge decays as
Q
Aþ p¼Q
Aþ p

o
exp 
2  o
ðÞ

;(15)
whe e he alue o ðQ=Aþ pÞ ois ob ained by subs i u ing
o
in Eq. (14). The empo al e olu ion o he o al cha ge
inside he Fa aday pail is ep esen ed in Fig. 11. Du ing he
ini ial s ages o g ow h o he powde laye , he o al cha ge
g ows sublinea ly wi h ime, esembling he dependence o
he collec ed cha ge on collec ed mass depic ed in Fig. 6,
since in ou expe imen s he mass is collec ed a a cons an
a e and hus i is p opo ional o ime.
Once he powde laye s ops g owing, he o al cha ge in
he Fa aday pail decays as expð =ð2ÞÞ (see Eq. (15)).
This means we can es ima e he alue o s¼2= ,i we
measu e he a e o dissipa ion o he cha ge in ou samples.
We ha e done his o PMMA beads (see Fig. 12) wi h he
esul ha s¼61617 s. In o de o ge an es ima e o
he e ec i e laye conduc i i y , we need a alue o he
elec ic pe mi i i y o he powde . The dielec ic cons an
k¼=oo PMMA anges be ween 2.8 and 4. Acco ding
o he B uggeman mixing o mula
18
o a solid ac ion /¼0:6
o he powde , he alues ha co espond o he limi s o
he ange a e k¼1.94 and k ¼2.50 so we ake a alue o
k¼2.22 60.28 o he dielec ic cons an o he laye ; so,
¼2k
o
/s¼(5.5 61.6) 10
9
S/m. The densi y o solid
PMMA is q
P
¼1.15–1.19 g/cm
3
. Assuming a solid ac ion
o /¼0:6, his yields q
m
’0.70 g/cm
3
. The a e o dis-
cha ge o he powde in he expe imen s wi h PMMA is
abou 0.20 g/s. Fo a cell o 4 cm in diame e yields F
m
; so,
we can es ima e he cha ge pe uni olume o a newly
deposi ed laye o powde as
qo¼Ec
k
qm
Fm
;(16)
which yields q
o
¼3.3 nC/cm
3
which o q
m
¼0.70 g/cm
3
is
equi alen o qm ¼4.7 nC/g, which is o he same o de o
magni ude han he esul s ob ained o he speci ic cha ge in
he collec ed sample (qm ¼10–20 nC/g).
I he alues ob ained o q
o
, ,and a e subs i u ed in
he equa ion o he o al cha ge pe uni a ea in he Fa aday
pail as a unc ion o ime (Eq. (14)) and we use ha he sec-
ion o he collec ing cell is 12.56 cm
2
, we can ob ain a p edic-
ion o he speci ic cha ge qm as a unc ion o he collec ed
mass m. The esul ing cu e is plo ed in Fig. 7, whe e i can
be compa ed wi h he expe imen al da a o PMMA beads.
The model seems o gi e he co ec end in he da a o spe-
ci ic cha ge agains collec ed mass, al hough he alues o he
speci ic cha ge a e abou an o de o magni ude smalle han
he expe imen al alues. The di e ence be ween he p edic-
ions o he model and he expe imen al esul s a ises om
wo easons. The i s one is ha we ha e assumed ha he
e ec i e elec ical conduc i i y o he powde is nonze o
since he s a o powde collec ion, whe eas in he eal pow-
de , i migh be ze o un il he elec ic ield on he su ace o
he powde has isen o b eakdown ield in ai , and hus, in
he ini ial s ages o powde collec ion, he cha ge does no dis-
sipa e. The second eason is ha he plana geome y o he
FIG. 11. Tempo al e olu ion o he o al cha ge in he Fa aday pail.
FIG. 12. Tempo al e olu ion o he o al cha ge in a sample o PMMA a e
collec ion. The s aigh line is a i o an exponen ial decay.
223302-8 P
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