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Development of albumen/soy biobased plastic materials processed by injection molding

Abstract

Biobased plastics from renewable polymers constitute a highly interesting field for relevant industrial applications such as packaging, agriculture, etc., in which thermomechanical techniques (i.e. extrusion, compression molding, etc.) are increasingly being used. In spite of the potentials of injection molding in the manufacture of shaped products it is still scarcely used with biopolymers. This study evaluates injection molding as an alternative to produce biobased materials from blends prepared in a mixing rheometer, using different albumen/soy ratios and glycerol as the plasticizer. Viscoelastic measurements and DSC of protein/glycerol blends were used to select suitable processing conditions. Physicochemical properties of injection-molded probes were characterized through dynamic mechanical thermal analysis, tensile strength, water uptake and transmittance tests. Occurrence of shear-induced effects over mixing was confirmed by extractability analysis of protein concentrates and blends, particularly for soy-based systems. Both proteins and their mixtures yield injection-molded bioplastics, although showing lower mechanical properties than LDPE standards.

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Development of albumen/soy biobased plastic materials processed by injection molding

Author: Félix Ángel, Manuel; Martín Alfonso, José Enrique; Romero García, Alberto; Guerrero Conejo, Antonio Francisco
Publisher: Elsevier
Year: 2014
DOI: 10.1016/j.jfoodeng.2013.10.018
Source: https://idus.us.es/bitstreams/d120f5e9-38de-4285-af2a-100356defec8/download
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De elopmen o albumen/soy biobased plas ic ma e ials
1
p ocessed by injec ion molding
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M. Félix, J.E. Ma ín-Al onso, A. Rome o*, A. Gue e o
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Depa amen o de Ingenie ía Química, Uni e sidad de Se illa, Facul ad de Química, 41012
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Se illa, Spain
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Abs ac
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Biobased plas ics om enewable polyme s cons i u e a highly in e es ing ield o
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ele an indus ial applica ions such as packaging, ag icul u e, e c., in which
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he momechanical echniques (i.e. ex usion, comp ession molding, e c.) a e
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inc easingly being used. In spi e o he po en ials o injec ion molding in he
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manu ac u e o shaped p oduc s i is s ill sca cely used wi h biopolyme s. This s udy
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e alua es injec ion molding as an al e na i e o p oduce biobased ma e ials om
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blends p epa ed in a mixing heome e , using di e en albumen/soy a ios and glyce ol
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as he plas icize . Viscoelas ic measu emen s and DSC o p o ein/glyce ol blends we e
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used o selec sui able p ocessing condi ions. Physicochemical p ope ies o injec ion-
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molded p obes we e cha ac e ized h ough dynamic mechanical he mal analysis,
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ensile s eng h, wa e up ake and ansmi ance es s. Occu ence o shea -induced
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e ec s o e mixing was con i med by ex ac abili y analysis o p o ein concen a es and
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blends, pa icula ly o soy-based sys ems. Bo h p o eins and hei mix u es yield
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injec ion-molded bioplas ics, al hough showing lowe mechanical p ope ies han LDPE
20
s anda ds.
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Keywo ds: Albumen; Bioplas ic; Dynamic Mechanical The mal Analysis; Soy P o ein;
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Tensile s eng h es ; T ansmi ance.
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_______________________
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*A. ROMERO
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Depa amen o de Ingenie ía Química,
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Uni e sidad de Se illa, Facul ad de Química,
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41012 Se illa (Spain)
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E-mail: al ome [email protected]
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Phone: +34 954557179; ax: +34 954556447.
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1. In oduc ion
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Plas ic ma e ials a e cu en ly conside ed e y impo an ma e ials due o hei
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excep ional p ope ies and pe o mance o e o he ma e ials such as me al and wood
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(Plas ic Eu ope, 2008). In ac , acco ding o a ecen epo , he demand o plas ic will
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con inue o ise ollowing a end ha has inc eased since 1950s (Plas ics Eu ope e
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al., 2008). Nowadays, he subs i u ion o pe oleum-based plas ics wi h bio-based
36
plas ics is seen as a p omising al e na i e because i will educe he dependency o
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plas ics on ossil uels and he p essu e on land ills om plas ic solid was es (Al a ez-
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Cha ez e al., 2012). In ecen yea s he e has been a g ea in e es o u ilize
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enewable biomass in he manu ac u e o high-quali y, cos -compe i i e and
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biodeg adable consume goods as a means o educe he consump ion and he
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dependence on pe ochemical eeds ock and o diminish en i onmen al pollu ion
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(Rosen a e and O ieno, 2006; Tummala e al., 2006). In pa icula , packaging ilms
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and con aine s made o na u al biopolyme s ep esen a pa icula in e es due o hei
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biodeg adabili y, since mos o hese p oduc s ha e a ela i e sho se ice li e ending
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up in land ills. In his sense, p o ein-based ma e ials ha e been p o ed o be
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comple ely deg ading in 50 days when bu ied in a mland soils (Domenek e al., 2004).
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P o eins, lipids and polysaccha ides ha e been p oposed as biopolyme s sou ces
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o many yea s (A e ous, 2004; De G aa , 2000; He nández-Izquie do and K och a,
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2008; I issin-Manga a e al., 2001; Si acusa e al., 2008). Rega ding p o eins, mos
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s udies ha e used plan p o eins such as zein, whea glu en o soybean o manu ac u e
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bioplas ics (Cuq e al., 1998; Gomez-Ma inez e al., 2013; Je ez e al., 2005; Kim,
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2008; Zheng e al., 2003). Mo eo e , some wo ks ha e been ocused on animal
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3
p o eins such as milk p o eins, collagen, gela in, e c. (Cuq e al., 1998; Pomme e al.,
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2003).
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Soy p o ein is he majo cop oduc o soybean oil and is one o he cheapes
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p o eins in na u e (Tian e al., 2012). In ac , soy p o eins ha e commonly been used
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o ood and animal eed o many yea s. Howe e , soy p o ein is a new polyme o
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biodeg adable esins. Soy p o ein polyme s a e mac omolecules ha con ain a numbe
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o amino acids and side chains ha can be used in he manu ac u e o plas ic (Sun e
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al., 1999). The mechanical p ope ies o soy p o ein based plas ics can be con olled
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and op imized by adjus ing he ini ial mois u e con en as well as some p ocessing
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pa ame e s such as he molding empe a u e and/o p essu e (Wang e al., 2007; Liang
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e al., 1999; Mo e al., 1999; Jane and Wang, 1996; Pa eau e al., 1994). Howe e , he
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applica ion o soy p o ein plas ics is limi ed because o i s low s eng h (Tummala e al.,
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2006) and high mois u e abso p ion (Liu e al., 2005). The e o e, i can be concluded
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ha he mos e ec i e me hod is o blend soy p o ein wi h ano he biodeg adable
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polyme . Cu en ly, soy-based blends o plas ic applica ions include polyphospha e
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(O aigbe and Adams, 1997), polyes e s (G ai e e al., 2004; Liu e al., 2004),
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polyu e hane (Tian e al., 2010) o na u al ibe s (Liu e al., 2005). On he o he hand,
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no epo s on he enhancemen o soy-based plas ic ma e ials by using a combina ion
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wi h o he p o eins ha e been ound.
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Egg whi e p o ein (albumen), adi ionally used by he ood indus y, has ecen ly
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p o ed he easibili y o p oduce bioplas ics (Je ez e al., 2007b). Mo eo e , i
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compa ed o o he common p o eins like glu en, egg whi e has p o ed o be an
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adequa e aw ma e ial in he ob aining o highly- anspa en bioplas ics wi h sui able
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mechanical p ope ies o he manu ac u e o biodeg adable ood packaging and o he
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plas ic p oduc s. Blends o his p o ein wi h o he p oduc s om ag icul u al sou ces,
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biodeg adable and o lowe cos han p o ein and syn he ic addi i es ha e been
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ecen ly p oposed (González-Gu ie ez e al., 2010).
80
4
A p o ein-based ma e ial could be de ined as a s able h ee-dimensional
81
mac omolecula ne wo k s abilized and s eng hened by hyd ogen bonds, hyd ophobic
82
in e ac ions and disul ide bonds (Pomme e al., 2003). Howe e , as p o eins
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hemsel es do no ha e su icien plas ici y o be handled and b i le p ope ies a e
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ypically ound in bioplas ics, a plas icize is equi ed. The ole o plas icize s in
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educing he glass ansi ion empe a u e and p o iding mobili y o polyme ic chains
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has been ex ensi ely desc ibed (I issin-Manga a e al., 2001; Ma ee e al., 2000;
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Pouplin e al., 1999). Due o i s excellen p ope ies, glyce ol is among he mos
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commonly used plas icize s o biopolyme -based biodeg adable ma e ials.
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P o ein/plas icize blends (bioplas ics) can be p ocessed using exis ing plas ic
90
p ocessing echnologies: om he physic-chemical o cas ing me hod (Gennadios,
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2002) o he mo-plas ic/mechanical me hod (comp ession molding o ex usion) (Je ez
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e al., 2007a; González-Gu ié ez e al., 2011). Howe e , a ele an echnique such as
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injec ion molding, which is among he mos common p ocessing me hods used wi h
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syn he ic polyme s, has no been ound o be used o p o ein-based bioplas ic
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applica ions. The po en ial use o p o ein-based injec ion molding o p oduce many
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kinds o shaped p oduc s will en ail new a gumen s in a o o conside ing hese
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biopolyme ma e ials as an al e na i e o syn he ic plas ics o di e en applica ions.
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The o e all objec i e has been o s udy plas icized albumen/soy biobased plas ic
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ma e ials p ocessed by injec ion molding. To achie e his objec i e, di e en
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albumen/soy a ios plas icized wi h glyce ol ha e been p ocessed. In addi ion, some
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a iables such as empe a u e and esidence ime in he p e-injec ion mixing chambe ,
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as well as he empe a u e o he mold ha e been also analyzed in o de o selec
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sui able p ocessing pa ame e s o p o ein-based injec ion molding.
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2. Ma e ial and me hods
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2.1. Ma e ials
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Comme cial sp ay-d ied albumen (AP) was p o ided by OVOSEC S.A and soy
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p o ein isola e (SPI) was supplied by P o ein Technologies In e na ional (SUPRO
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500E, Lepe , Belgium). The p o ein con en o bo h p oduc s was de e mined in
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quad uplica e as % N x 6.25 using a LECO CHNS-932 ni ogen mic o analyze (Leco
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Co po a ion, S . Joseph, MI, USA) (E he idge e al., 1998) being 83 w .% o AP and 91
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w .% o SPI. Glyce ol (GL), om Pan eac Química, S.A. (Spain), was used as p o ein
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plas icize .
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2.2. Sample p epa a ion
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Blends con aining 60 w .% p o ein, wi h di e en AP/SPI a ios as shown in Table 1,
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and 40 w .% glyce ol (GL) we e mixed in a wo-blade coun e - o a ing ba ch mixe
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(B abende Plas og aph, Ge many). Mixing p ocess was ca ied ou a 25ºC and 50
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pm o c.a. 10 min (Je ez e al., 2005) o ob ain a dough-like ma e ial a neu al pH.
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The inal pH alue was measu ed by a C ison pH 25 pHme e in combina ion wi h a
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punc u e elec ode (C ison Ins umen s S.A., Ba celona, Spain).
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The dough-like ma e ials ob ained a e he mixing p ocess we e subsequen ly
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p ocessed by injec ion molding using a MiniJe Pis on Injec ion Molding Sys em
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(The moHaake, Ka ls uhe, Ge many) o ob ain bioplas ic p obes. The mos sui able
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p ocessing a iables, such as injec ion empe a u e and p essu e, as well as esidence
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ime in he p e-injec ion mixing chambe , we e selec ed a e pe o ming empe a u e
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amp and ime sweep es s o he dough-like ma e ials. Two ypes o molds we e used
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o p epa e he p obes: a 60×10×1 mm ec angula shape mold o bo h DMTA
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expe imen s and anspa ency measu emen s and a Dumpbell ype p obe de ined by
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ISO 527-2:1993 o Tensile P ope ies o Plas ics.
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2.3. Cha ac e iza ion
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2.3.1. P o ein solubili y. P o ein solubili y a di e en pH alues was de e mined.
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Aqueous dispe sions (c.a. 1.00 g p o ein/40 mL) we e p epa ed and pH o di e en
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aliquo s was adjus ed o alkaline pH alues wi h 6 N NaOH, and o acid pH wi h 2 N
133

6
HCl. Samples we e homogenized and subsequen ly cen i uged o 20 min a 10,000 x
134
g a 10ºC. The supe na an we e collec ed o p o ein con en de e mina ion by means
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o he Ma kwell me hod (Ma kwell e al., 1978). Solubili y was exp essed as a
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pe cen age (g soluble p o ein/100 g isola e in sample).
137
2.3.2. P o ein ex ac abili y. Samples we e ex ac ed in di e en ex ac ion media (2.5
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mL): dis illed wa e ; a dena u ing agen solu ion (Me hod A); a solu ion o dena u ing
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and educing agen s (Me hod B). All he ma e ials we e ex ac ed o 2h a 20ºC by
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magne ic agi a ion (app oxima ely 400 pm). Me hod A used a 0.086 mol L-1 T is-base,
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0.045 mmol·L-1 glycine, 2 mmol·L-1 EDTA, 10 g·L-1, 5 g·L-1 Sodium Dodecyl Sul a e
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(SDS) pH 8 bu e . In me hod B, p o eins we e dissol ed in he same bu e con aining
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10 g·L-1 Di hio h ei ol (DTT). Dispe sions we e cen i uged a 10,000 x g o 15 min a
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15ºC and p o ein con en was de e mined by a LECO CHNS-932 ni ogen mic o
145
analyze . Simila me hods we e p e iously used by he au ho s wi h p o ein gels
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(Rome o e al., 2011). P o ein solubili y was de e mined om supe na an and
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exp essed as 100x p o ein con en in he supe na an / o al p o ein con en . Th ee
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independen ex ac ions we e ca ied ou wi h each sol en . A e age alues (±s anda d
149
de ia ion) a e epo ed.
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2.3.3. F ee and o al sul hyd yls. F ee and o al sul hyd yl g oups o p o ein samples
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we e de e mined using he me hod de eloped by Be e idge e al. (1974) and
152
Thannhause e al. (1984), espec i ely. Samples we e suspended (1 mg/mL) in 0.086
153
mol/L T is-HCl – 0.09 mol/L glycine – 4 mmol/L EDTA – 8 mol/L u ea – pH 8 bu e .
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Dispe sions we e s i ed a 25 ºC du ing 10 min a 500 pm in a he momixe and hen
155
cen i uged a 15,000g (10 min, 10 ºC). Supe na an was incuba ed wi h Ellman’s
156
eagen (4mg DTNB/mL me hanol) and 1 mL NTSB was used in he case o he o al
157
sul hyd yls. Abso bance a 412 nm was measu ed in a Genesis-20 spec opho ome e
158
(The mo Scien i ic, USA). The mola ex inc ion coe icien o NTB (13,600 L·mol-1·cm-1)
159
7
was used. P o ein concen a ion o ex ac s was de e mined by he B ad o d me hod
160
(B ad o d, 1976).
161
2.3.4. Su ace hyd ophobici y o p o eins (H0). Su ace hyd ophobici y (H0) o soluble
162
p o eins om p o ein ex ac s (pH 8) was measu ed acco ding o Ka o and Nakai
163
(1980), using he luo escen p obe 1-anilino-8-naph alene-sul ona e (ANS). P o ein
164
ex ac we e dilu ed wi h pH 8-0.05 M phospha e bu e o ob ain p o ein concen a ions
165
anging om 5 o 0.005 mg/mL. Then, 40 μL o ANS (8.0 mM in he same bu e ) we e
166
added o 2 mL o sample. Fluo escence in ensi y (FI) was measu ed wi h a Pe kin-
167
Elme 2000 luo escence spec ome e (Pe kin-Elme Co p. No walk, CT, USA), a
168
wa eleng hs o 365 nm (exci a ion) and 484 nm (emission). The ini ial slope o
169
luo escence in ensi y e sus p o ein concen a ion plo was used as an index o
170
p o ein hyd ophobici y (H0).
171
2.3.5. Di e en ial Scanning Calo ime y (DSC). DSC expe imen s we e pe o med wi h
172
a Q20 (TA Ins umen s, USA), using 5 o 10 mg samples, in he me ic aluminum pans.
173
A hea ing a e o 10 ºC/min was selec ed. The sample was pu ged wi h a ni ogen low
174
o 50 mL/min.
175
2.3.6. Rheological measu emen s. Dough-like ma e ial was cha ac e ized by Small
176
Ampli ude Oscilla o y Shea (SAOS) measu emen s, using a con olled-s ain
177
heome e (ARES), in o de o selec he op imum condi ions o injec ion molding. The
178
geome y used has been a pla e and pla e geome y (dia: 25 mm) wi h a ough su ace
179
and a gap be ween pla es o 1 mm. Low iscosi y Dow Co ning 200 luid has been
180
used as sealan o a oid sample d ying. S ain sweep SAOS es s we e also pe o med
181
in o de o es ablish he linea iscoelas ici y ange. Tempe a u e amp es s we e
182
ca ied ou a 5 ºC/min om 20 o 100 ºC and ime sweep es s we e pe o med o
183
1800 s a a selec ed cons an empe a u e. In hese measu emen s, complex iscosi y
184
(

*) was moni o ed a a cons an equency o 2 ad/s. All he sys ems s udied had he
185
same he mo heological his o y be o e pe o ming any heological es .
186
8
2.3.7. Dynamic Mechanical Tempe a u e Analysis (DMTA). DMTA es s we e ca ied
187
ou wi h a RSA3 (TA Ins umen s, New Cas le, DE, USA), on ec angula p obes using
188
dual can ile e bending. All he expe imen s we e ca ied ou a cons an equency
189
(1Hz) and s ain (be ween 0.01 and 0.3%, wi hin he linea iscoelas ic egion). The
190
selec ed hea ing a e was 3ºC min−1. All he samples we e coa ed wi h Dow Co ning
191
high acuum g ease o a oid wa e loss.
192
2.3.8. Tensile s eng h measu emen s. Tensile es s we e pe o med by using he
193
Insigh 10 kN Elec omechanical Tes ing Sys em (MTS, Eden P ai ie, MN, USA),
194
acco ding o by ISO 527-2:1993 o Tensile P ope ies o Plas ics. Tensile s ess and
195
elonga ion a b eak we e e alua ed om a leas h ee duplica es o each p oduc
196
using ype IV p obes and an ex ensional a e o 100 mm·min−1 a oom empe a u e.
197
2.3.9. Wa e abso p ion capaci y. Wa e up ake o bioplas ics was de e mined ollowing
198
he ASTM D570 no m (ASTM D570-98, S anda d es Me hod o Wa e Abso p ion o
199
Plas ics) (ASTM, 2001) using a leas h ee 60×10×1 mm specimens imme sed in
200
dis illa e wa e o 2h o 24 h a oom empe a u e.
201
2.3.10. T anspa ency Measu emen s. T anspa ency measu emen s we e done by
202
means o a Genesis-20 spec opho ome e (The mo Scien i ic, USA). T ansmi ance
203
(%) o ec angula specimens, 3 mm hick, was measu ed using a wa eleng h o 600
204
nm. Ai was used as blank (100% ansmi ance). A ansmi ance index (IT) was
205
de ined in o de o compa e he anspa ency o he di e en bioplas ic.
206
𝐼𝑇=𝐵𝑖𝑜𝑝𝑙𝑎𝑠𝑡𝑖𝑐 𝑇𝑟𝑎𝑛𝑠𝑚𝑖𝑡𝑡𝑎𝑛𝑐𝑒 (%)
𝐴𝑙𝑏𝑢𝑚𝑖𝑛 − 𝑏𝑎𝑠𝑒𝑑 𝐵𝑖𝑜𝑝𝑙𝑎𝑠𝑡𝑖𝑐 𝑇𝑟𝑎𝑛𝑠𝑚𝑖𝑡𝑡𝑎𝑛𝑐𝑒 (%) ∙100 (1)
207
2.4. S a is ical analysis
208
A leas h ee eplica es o each measu emen we e ca ied ou . S a is ical analyses
209
we e pe o med using - es and one-way analysis o a iance (ANOVA, p0.05) by
210
9
means o he s a is ical package SPSS 18. S anda d de ia ions om some selec ed
211
pa ame e s we e calcula ed.
212
3. Resul s and discussion
213
3.1. P o ein solubili y
214
Fig. 1 shows he solubili y-pH p o ile ob ained o bo h AP and SPI sys ems. AP
215
sys em displays high solubili y alues wi hin he whole expe imen al ange o pH
216
alues, showing alues highe han 80 w .%. These esul s suppo he high hyd ophilic
217
cha ac e o AP sys em which is clea ly domina ed by i s high con en in highly soluble
218
albumin p o eins. Thus, almos 70% o p o ein in egg whi e is o oalbumin and
219
conalbumin (Che el e al., 1989). This high solubili y akes place e en a he minimum
220
shown in Fig.1 obse ed a pH 5.8-6, which should co espond o he isoelec ic poin
221
(IEP). Howe e , he IEP o egg whi e has been epo ed o be sligh ly lowe since Loeb
222
(1923) epo ed a alue o 4.8, while he IEP is loca ed a 5.4 acco ding o Riddick
223
(1968). These alues a e consis en wi h he esul s ob ained om z-po en ial
224
measu emen s (da a no shown) pe o med o his AP sys em ha exhibi ed a null
225
alue a pH a ound 5.
226
SPI exhibi s much lowe solubili y alues han AP sys em, showing a maximum
227
solubili y (ca. 36%) a pH 8 and a minimum (ca. 7.2%) a pH 6. Howe e , a wide low-
228
solubili y ange (lowe han 10%) may be no iced be ween pH 3 and 6. Molina-O iz e
229
al. (2004) epo ed highe solubili y alues, pa icula ly a acidic pH, wi h a much
230
na owe minimum a pH 4.5 o SPI p epa ed om a non he mally ea ed soy lou ( o
231
a oid p o ein dena u a ion). Thus, he ex ension o he low solubili y p o ile o he 3-6
232
pH ange migh be a ibu ed o some p o ein dena u a ion du ing SPI manu ac u e.
233
I is also in e es ing o men ion ha he solubili y p o ile shows a second minimum a
234
pH 9. This minimum, al hough being less appa en , has been also de ec ed by F anzen
235
and Kinsella (1976) o a SPI showing much highe solubili y a alkaline pH.
236
3.2. Disul ide and sul hyd yl g oups
237
16
p o ein-based bioplas ic ma e ials (Je ez e al., 2007a, 2007b; Zá a e-Ramí ez e al.,
401
2011), indica es ha some he mose ing po en ial s ill emains a e injec ion molding
402
a he expe imen al condi ions. These esul s con i m ha he condi ions selec ed o
403
injec ion molding, summa ized in Table 5, a e mo e sui able o SPI-based p obes. As
404
o he AP/SPI-based bioplas ics, he beha io is much close o ha one ound o he
405
SPI/GL sys em. The AP/SPI mixed sys ems show an in e media e beha io , being only
406
appa en a empe a u es highe han 60ºC.
407
The highe iscoelas ic p ope ies shown by he sys em con aining AP as he only
408
p o ein may be ela ed o some o he physicochemical p ope ies p e iously shown.
409
Thus, he lowes empe a u e o he DSC peak shown in Fig. 3 (much lowe han he
410
p ocessing empe a u e) would lead o a high deg ee o dena u a ion o his sys em.
411
This e ec would lead o a highe su ace hyd ophoboci y ha in any case is highe o
412
AP (Table 3) ha would p oduce a highe inc ease in p o ein agg ega ion. In addi ion,
413
he highe alue o ee sul hyd yls shown by AP (Table 2) would also yield a highe
414
densi y o c osslinking by o ming hyd ogen bonds. Simila esul s ha e been epo ed
415
by Bounoco e e al. (2003) ha also explained his beha io in e ms o he mal
416
induced c osslinking.
417
All he p obes s udied display simila loss angen p o iles (Fig. 4B) showing one
418
single peak, which is ela ed o a glass-like ansi ion o he plas icized p o ein-based
419
ma e ial, wi h an 𝛿 alues anging om 0.1 o 0.5, excep ing o he AP/GL sys em ha
420
shows a much lowe an 𝛿 peak a ca. 0.34. These unimodal p o iles indica e a good
421
compa ibili y be ween p o ein and glyce ol, ob ained o all he sys ems a e he
422
injec ion molding p ocess, ega dless o he p o ein used (AP, SPI o AP/SPI mix u es).
423
The alue o he empe a u e a he peak o he AP/GL sys em is ca. 63ºC, which is
424
a he coinciden wi h hose alues p e iously ound o albumen-based bioplas ic
425
p epa ed by comp ession molding wi h he same p o ein/glyce ol a io (Je ez e al.,
426
2007a, González-Gu ie ez e al., 2010). As may be obse ed in he plo included in
427
Fig.4B, his empe a u e a he peak inc eases asymp o ically wi h he ela i e
428

17
p opo ion o SPI in he p o ein mix u e up o a alue o ca. 78.5ºC. This ea lie
429
ansi ion ound o AP/GL bioplas ics is also consis en wi h he ea lie Tg ob ained o
430
AP/GL blends om DSC measu emen s.
431
3.8. Uniaxial ensile s eng h measu emen s
432
The esul s ob ained om uniaxial s eng h measu emen s a e shown in Fig. 5. Fig.
433
5A displays he esul s o s ess-s ain cu es ob ained o p o ein-based bioplas ics
434
using AP, SPI and 50:50 AP/SPI mix u es.
435
All he cu es exhibi an ini ial linea elas ic beha io o high cons an s ess-s ain
436
slope yielding high alues o he Young’s Modulus (E), ollowed by a plas ic
437
de o ma ion s age wi h a con inuous dec ease in he s ess-s ain slope a e he elas ic
438
limi . A second cons an slope is eached a he end o his plas ic de o ma ion s age.
439
All he cu es e en ually each a maximum alue o he s ess (max) and he s ain
440
(εmax), which is immedia ely ollowed by a sudden dec ease in s ess ha co esponds
441
o he up u e o he sample. Fig. 5B shows he alues o he h ee pa ame e s (E, max
442
and εmax) om ensile es s pe o med on AP/SPI/GL bioplas ic p obes, as a unc ion o
443
he albumen con en in he AP/SPI mix u e. Pa ame e s (max) and E show a
444
p og essi e inc ease wi h inc easing albumen con en , wi h an o e all g ow h in he
445
o de o 50% o bo h pa ame e s. Pa ame e εmax also unde goes an inc ease up o
446
50% AP concen a ion. Howe e , a u he inc ease up o 100% does no lead o any
447
signi ican di e ence. The e o e, i may be gene ally s a ed ha AP-based bioplas ics
448
exhibi be e ensile p ope ies han SPI-based sys ems in acco dance o he highes
449
alues also ound o he elas ic modulus om DMA measu emen s and he lowes Td
450
ob ained wi h DSC es s.
451
In any case, all he P o ein/GL bioplas ic p obes exhibi ensile p ope ies lowe han
452
syn he ic polyme s such as LDPE. Thus, pa ame e s max, εmax and E show alues ha
453
each as much as 15%, 18% and 10%, espec i ely, o he alues o ASTM
454
no malized LDPE (ASTM D638).
455
18
3.9. Wa e up ake capaci y
456
Fig. 6 shows he esul s om wa e up ake measu emen s ob ained a e imme sion
457
o bioplas ic samples o 2 and 24 h, as well as he wa e -soluble ma e loss, as a
458
unc ion o AP con en .
459
No signi ican di e ences be ween wa e up ake pe cen ages a e 2 and 24 h a e
460
ound, ega dless o he AP/SPI a io used in he bioplas ic p epa a ion by injec ion
461
molding. This ac indica es occu ence o ela i ely as e wa e abso p ion kine ics as
462
compa ed o glu en-based bioplas ics p ocessed by comp ession molding (unpublished
463
esul s). In addi ion, an inc ease in AP con en induces a p og essi e dec ease in wa e
464
abso p ion up o hal he alue co esponding o he AP ee sample. I may be poin ed
465
ou ha his las alue is much lowe han hose p e iously epo ed (Je ez e al.,
466
2007a) o simila AP/GL samples. Howe e , hese samples used highe AP/GL a io (2
467
ins ead o 1.5) and we e p epa ed by comp ession molding. Al hough he o me ac
468
may induce some changes, he abo e-men ioned di e ence in wa e up ake capaci y
469
may be mainly a ibu ed o he di e en he momechanical p ocessing condi ions used.
470
In ac , as epo ed by Je ez e al. (2007a), an inc ease in p essu e led o a ema kable
471
educ ion in wa e abso p ion.
472
On he o he hand, he ac ha AP-based bioplas ic display lowe abso p ion
473
capaci y han SPI-based samples may be ela ed o a highe s uc u e deg ee o he
474
AP p o ein ma ix. This is consis en wi h he abo e-men ioned highe p o ein
475
c osslinking ob ained o AP/GL bioplas ic p obes as deduced om DMA and ensile
476
es s. This beha io is in ag eemen wi h hose esul s ound by o he au ho s
477
(Buonoco e e al., 2003; Zheng e al., 2003), who epo ed ha he swelling a io o
478
polyme ma ices dec ease wi h inc easing p o ein c osslinking.
479
As ega ds he wa e -soluble loss ma e he AP/GL sys em shows a alue o 40%
480
and all he SPI-con aining p obes exhibi alues ha a e sligh ly highe . These esul s
481
sugges ha he loss o soluble ma e co esponds basically o he highly hyd ophilic
482
glyce ol. In ac , all he samples con ain 40% GL. The ex a-loss ma e obse ed o
483
19
SPI-based samples should co espond o mois u e con en as well as o some p o ein
484
ha is no s ongly associa ed o he ne wo k s uc u e.
485
3.10. T anspa ency measu emen s
486
Fig. 7 shows he e olu ion o he ansmi ance index (IT) wi h inc easing AP
487
pe cen age in he o al p o ein con en o he injec ion molded bioplas ic p obe. Images
488
o each p obe a e also included in Fig. 7. The e olu ion o colo and anspa ency wi h
489
inc easing AP con en is appa en , leading o a ema kable inc ease in he alue o IT.
490
The alue ob ained o AP-based p obe is 46.8  0.4, being sligh ly lowe han he
491
alue co esponding o LDPE (54.0 ± 0.3) and 52% highe han ha o he SPI-based
492
p obe. Mo eo e , as may be no ed, addi ion o 25% AP causes he highes inc ease in
493
IT alue ep esen ing abou 63% o he o al inc ease in ansmi ance.
494
4. Concluding ema ks
495
AP concen a e shows highe solubili y han SPI. AP also shows highe sul hyd yl
496
g oups and disul ide bonds, as well as highe hyd ophobici y. The e o e, AP
497
concen a e e idences highe po en ials o he momechanical p ocessing han SPI.
498
Acco ding o he ex ac abili y analysis o p o ein concen a es and p o ein/GL
499
blends, some shea -induce e ec s ook place du ing he mixing p ocess al hough being
500
less no iceable o AP han o SPI sys ems. As a esul o he mixing p ocess, glyce ol
501
educed he glass ansi ion and dena u a ion empe a u es o a highe ex en when
502
SPI p o ein was used ins ead o AP. The combina ion o empe a u e amps and ime
503
sweep es s a selec ed empe a u e has demons a ed o be sui able echniques in
504
o de o selec ope a ion condi ions o injec ion molding. These p ocessing condi ions
505
ook in o accoun he mixed he moplas ic and he mose cha ac e o he p o ein
506
sys ems s udied whe e he con ibu ion o he la e is mo e ele an .
507
Bo h p o ein sys ems used alone o in combina ion yield bioplas ics ha can be
508
he momechanically p ocessed by injec ion molding, al hough showing lowe
509
20
heological and mechanical p ope ies han LDPE s anda ds, unde he selec ed
510
p ocessing condi ions.
511
A compa ison be ween AP and SPI-based injec ion molded bioplas ic specimens
512
e ealed ha he o me show highe iscoelas ic bending p ope ies and highe
513
uniaxial ensile p ope ies. Howe e , unde he selec ed condi ions, SPI s ill showed a
514
emaining he mose ing po en ial. In any case, as a consequence o he lowe
515
heological and mechanical p ope ies o he la e , SPI showed a highe wa e up ake
516
capaci y.
517
The esul s o ansmi ance pu o wa d ha injec ion molding may yield highly
518
anspa en p o ein-based polyme ic ma e ials by adding a mode a e p opo ion o AP
519
o he aw p o ein/plas icise blend. Some o hese ma e ials showed anspa ency
520
p ope ies ha we e e en compa able o LDPE plas ic ma e ials. These esul s a e
521
consis en wi h hose epo ed by o he p e ious esea che s ha used egg whi e-
522
based comp ession molded ma e ials.
523
Acknowledgemen s
524
This wo k is pa o a esea ch p ojec sponso ed by Andalousian Go e nmen ,
525
(Spain) (p ojec TEP-6134) and by “Minis e io de Economía y Compe i i idad” om
526
Spanish Go e nmen (Re . MAT2011-29275-C02-02/01). The au ho s g a e ully
527
acknowledge hei inancial suppo .
528
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