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Thermal and Non-Thermal Physical Methods for Improving Polyphenol Extraction in Red Winemaking

Abstract

Maceration-fermentation is a critical stage in the elaboration of high-quality red wine. During this stage, the solid parts of the grape berries remain in contact with the fermenting must in order to extract polyphenols mainly located in the grape skin cells. Extracted polyphenols have a considerable impact on sensory properties (color, flavor, astringency, and bitterness) and on the aging behavior of red wine. In order to obtain wines with a sufficient proportion of those compounds, long maceration times are required. The presence of the solid parts of the grapes during red wine fermentation involves several problems for the wineries such as production capacity reduction, higher energy consumption for controlling the fermentation temperature and labor and energy consumption for periodically pump the grape must over the skin mass. Physical techniques based on heating such as thermovinification and flash expansion are currently being applied in wineries to improve the extraction of polyphenols and to reduce maceration time. However, these techniques present a series of problems derived from the heating of the grapes that affect wine quality. A series of recent studies have demonstrated that non-thermal innovative technologies such as pulsed electric fields (PEF) and ultrasound may represent effective alternatives to heating for assisting polyphenol extraction. In terms of general product quality and energetic requirements, this review compares these thermal and non-thermal physical technologies that aim to reduce maceration time. Maza, M.; Alvarez, I.; Raso, J.

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Thermal and Non-Thermal Physical Methods for Improving Polyphenol Extraction in Red Winemaking

Author: Maza, M.; Alvarez, I.; Raso, J.
Year: 2019
DOI: 10.3390/beverages5030047
Source: https://zaguan.unizar.es/record/100755/files/texto_completo.pdf
be e ages
Re iew
The mal and Non-The mal Physical Me hods o
Imp o ing Polyphenol Ex ac ion in Red Winemaking
Ma cos Maza 1,2 , Ignacio Ál a ez 2and Ja ie Raso 2,*
1Depa amen o de Ciencias Enológicas y Ag oalimen a ias, Facul ad de Ciencias Ag a ias, Uni e sidad
Nacional de Cuyo, M5528AHB Mendoza, A gen ina
2
Tecnolog
í
a de los Alimen os, Facul ad de Ve e ina ia, Ins i u o Ag oalimen a io de A ag
ó
n-IA2, Uni e sidad
de Za agoza-CITA, c/Miguel Se e , 177, 50013 Za agoza, Spain
*Co espondence: j aso@uniza .es; Tel.: +34-9-7676-2675
Recei ed: 10 May 2019; Accep ed: 18 July 2019; Published: 1 Augus 2019


Abs ac :
Mace a ion- e men a ion is a c i ical s age in he elabo a ion o high-quali y ed wine.
Du ing his s age, he solid pa s o he g ape be ies emain in con ac wi h he e men ing mus
in o de o ex ac polyphenols mainly loca ed in he g ape skin cells. Ex ac ed polyphenols ha e
a conside able impac on senso y p ope ies (colo , la o , as ingency, and bi e ness) and on he
aging beha io o ed wine. In o de o ob ain wines wi h a su icien p opo ion o hose compounds,
long mace a ion imes a e equi ed. The p esence o he solid pa s o he g apes du ing ed wine
e men a ion in ol es se e al p oblems o he wine ies such as p oduc ion capaci y educ ion, highe
ene gy consump ion o con olling he e men a ion empe a u e and labo and ene gy consump ion
o pe iodically pump he g ape mus o e he skin mass. Physical echniques based on hea ing such
as he mo ini ica ion and lash expansion a e cu en ly being applied in wine ies o imp o e he
ex ac ion o polyphenols and o educe mace a ion ime. Howe e , hese echniques p esen a se ies
o p oblems de i ed om he hea ing o he g apes ha a ec wine quali y. A se ies o ecen s udies
ha e demons a ed ha non- he mal inno a i e echnologies such as pulsed elec ic ields (PEF)
and ul asound may ep esen e ec i e al e na i es o hea ing o assis ing polyphenol ex ac ion.
In e ms o gene al p oduc quali y and ene ge ic equi emen s, his e iew compa es hese he mal
and non- he mal physical echnologies ha aim o educe mace a ion ime.
Keywo ds: ed wine; he mo ini ica ion; lash- elease; pulsed elec ic ields; ul asound
1. In oduc ion
Red wine is ob ained om he mus o ed g apes ha unde goes e men a ion oge he wi h he
solid pa s o he g ape be ies. In his s ep, known as mace a ion- e men a ion, suga s o he mus a e
con e ed in o e hanol by yeas , and polyphenolic compounds a e ex ac ed mainly om he g ape
skin and he seeds.
Mace a ion- e men a ion is he mos c i ical s age in he ed winemaking p ocess. I is essen ial o
ob aining high quali y ed wines, bu is also he one ha equi es he mos ene gy and wo k o ce. I is
es ima ed ha abou 64.3% o he o al ene gy needed o p oduce a li e o wine is consumed du ing
he mace a ion- e men a ion s age [
1
]. Polyphenols a e key ac o s in ed wine, since hey a e in ol ed
in i s senso y p ope ies (colo , la o , as ingency, and bi e ness) [
2
], in i s aging beha io , and in
bene icial heal h e ec s a ibu ed o mode a e wine consump ion [
3
]. In adi ional ed winemaking,
in o de o ob ain a inal p oduc wi h high polyphenol con en , he solid pa s o he g ape pomace
emain in con ac wi h he mus du ing he en i e alcoholic e men a ion p ocess (7–10 days), o e en
o e a longe pe iod o ime. Al hough maximum an hocyanin con en and colo in ensi y is al eady
achie ed du ing he i s days o mace a ion [
4
,
5
], he ex ac ion o p ocyanidins and o he la onoids,
Be e ages 2019,5, 47; doi:10.3390/be e ages5030047 www.mdpi.com/jou nal/be e ages
Be e ages 2019,5, 47 2 o 18
which ha e signi ican impac on o he senso y a ibu es such as as ingency and mou h eel, equi es
longe mace a ion pe iods [
6
,
7
]. As hese compounds a e mainly loca ed in he seeds, i s ex ac ion
equi ed he p esence o e hanol o diso ganize he ou e lipidic cu icle su ounding he seeds [
8
].
On he o he hand, in ed winemaking: a oma ic p ecu so s esponsible o he a ie al a omas in
wines a e ex ac ed om he solid pa s o g ape ba ie s, along wi h polyphenolic compounds.
The necessi y o main aining he solid pa s o he g ape be ies in con ac wi h he e men ing
mus leads o se e al issues aced by wine ies in he ed winemaking p ocess [
9
]. I is es ima ed ha
app oxima ely 20% o he e men a ion anks a e occupied by he solid pa s, esul ing in a educ ion
o he e ec i e olume o he anks and, as a consequence, o a wine y’s p oduc ion capaci y. This
issue becomes especially signi ican a he peak o ha es ing, when he e men a ion-mace a ion anks’
p oduc ion capaci y may be exceeded. O he nega i e side e ec s o longe mace a ion pe iods a e
ela ed wi h he di icul y o con olling he empe a u e inc emen as a consequence o he e men ing
ac i i y o he yeas s when he solid pa s a e p esen in he e men a ion anks, as well as wi h he
labo o ce and ene gy consump ion equi ed o pe iodically pump he wine o e he skin mass ha
ises o he op o he e men a ion anks [10].
Di e en s a egiesha ebeenadop ed inwine ies oenhance heex ac ion o phenolic compounds
and o educe he du a ion o he mace a ion- e men a ion s age in ed winemaking [
11
,
12
]. Physical
echnologies based on hea ing, such as he mo ini ica ion and lash expansion, a e cu en ly being
applied in wine ies o his pu pose [
13
]. They p esen a se ies o p oblem such as he di icul y
in ol ed in s abilizing he colo , he loss o a ie al a omas h ough empe a u e inc emen , and he
consump ion o high quan i ies o ene gy [
14
,
15
]. A se ies o s udies ha e ecen ly demons a ed
ha non- he mal inno a i e echnologies such as pulsed elec ic ields and ul asound may ep esen
e ec i e al e na i es o hea ing in he a emp o imp o e polyphenol ex ac ion [
16
–
19
]. This e iew
compa es he mal and non- he mal physical echnologies ha aim o educe mace a ion ime in e ms
o equipmen complexi y, ene ge ic equi emen s, and o e all quali y o he ed wine.
2. The mal Technologies o Imp o ing Polyphenol Ex ac ion
Al hough he hea ing o ed g apes in o de o educe mace a ion has been in es iga ed since he
ea ly 20 h cen u y, he p ocess was no comme cially adop ed un il he 1970s, when indus ial hea ing
sys ems we e de eloped o ha pu pose [20].
In gene al e ms, he p ocess consis s in hea ing g apes o o e 70
◦
C o a pe iod o ime anging
om a ew minu es o se e al hou s. As a consequence o hea ing, he cell en elopes o he g ape skins
a e b aked down, he eby acili a ing he subsequen elease o polyphenols (mainly an hocyanins)
ha a e loca ed inside he cells in o he liquid phase [
21
]. Hea ing also dena u es enzymes such as
polyphenol oxidase, he eby p e en ing b owning. In ac , hea ing was o iginally used o p e en
laccase ac i i y in g apes con amina ed wi h he mold Bo y is cine ea [22].
Al hough gene ally hea ing o he g apes be o e e men a ion is called “ he mo ini ica ion”,
di e en p e- e men a ion hea ing p ocesses a e cu en ly being applied in wine ies. These echniques
can be classi ied in o wo g oups, depending on whe he he cooling o he g apes, simila ly o hea ing,
is conduc ed using hea exchange s, o whe he he cooling is conduc ed in o a acuum chambe .
The i s kind o p ocess is designa ed as “ he mo ini ica ion”, along wi h i s a ia ions, known as
“p e- e men a ion ho mace a ion” (MPC), and “sho - ime-high- empe a u e ea men wi h wa m
mace a ion” (KZHE). The second g oup in ol es he echnique called he mo- lash, lash d
é
en e
o lash- elease.
Be e ages 2019,5, 47 3 o 18
2.1. The mo ini ica ion, MPC, and KZHE
2.1.1. Desc ip ion o he Techniques
The mo ini ica ion, MPC, and KZHE a e p e- e men a i e hea ing echniques; hey all ha e in
common ha he empe a u e o he g ape mash does no inc ease abo e 85
◦
C, and ha hea ing and
cooling a e conduc ed in hea exchange s [23].
In he mo ini ica ion, hea ing up o a ound 70
◦
C is conduc ed o a pe iod o ime o less han
one hou , a e which he g ape mash is p essed o sepa a e he solid pa s and pe o m e men a ion
as o whi e wine. I hea ing a he same empe a u e is ex ended o a longe pe iod o ime (up o
24 h), and he e men a ion is conduc ed in he p esence o absence o he solid phase, he p ocess
is called MPC (“p e- e men a ion ho mace a ion”). A a ia ion o MPC is he p ocess de eloped in
Ge many called KZHE (“sho - ime-high- empe a u e ea men wi h wa m mace a ion”). In he la e ,
e men a ion is conduc ed in he absence o solids a e main aining he g apes a a ound 45
◦
C o
6–10 h a e ha ing hea ed hem o a ound 85 ◦C o 2 min.
2.1.2. Equipmen
The simples and mos inexpensi e hea exchange s used o hea g apes be o e e men a ion a e
ube-in- ube hea exchange s. To p e en blocking p oblems in his hea exchange s, i is equi ed he
applica ion o he ea men o he en i e mix o juice and solid pa s. To sa e ene gy, i is ecommended
o ea he solid pa s a e p e-d aining in o de o minimize he quan i y o ma e ial ha needs o be
hea ed and cooled. In his case, i is ecommended o use a sc aped-su ace hea exchange wi h a
o a ing sha ha imp o es hea ans e o he p oduc . This app oach pe mi s o p ocess he g ape
mash wi h a mode a e deg ee o p e-d aining while a oiding blocking issues.
Di e en app oaches ha e been de eloped o sa e ene gy in he hea ing o he g ape mash by
eco e ing hea . In such sys ems, incoming well-mixed c ushed g apes wi hou any p e-d aining a e
p e-hea ed oge he wi h he c ushed g apes ha ha e al eady been hea ed. In hese sys ems, and in
o de o a oid blocking, spi al hea exchange s o hea exchange s wi h a sec ion o ec angula o
pa allel ec angula channels a e p e e ed.
An al e na i e o he abo e-desc ibed con inuous single pass me hod is o hea he g ape mash
wi h a ube-in- ube hea exchange while eci cula ing hem on a ank. This app oach, gene ally used
in smalle wine ies, esul s in slowe and mo e he e ogeneous hea ing.
Fo ans o ma ion he suga o mus in o e hanol by yeas s du ing e men a ion, empe a u es
be ween 20 and 30
◦
C a e equi ed. The e o e, a e he hea ing pe iod, i is necessa y o cool down he
g ape mass p io o e men a ion. The cooling s ep is conduc ed wi h hea exchange s simila o hose
ha a e used o hea ing.
Fluids used in his ype o equipmen a e ho wa e o s eam o hea ing, and cold wa e o glycol
o cooling.
In gene al, such ins alla ions used o p e- e men a i e hea ing occupy a conside able a ea wi hin
he wine y. The space is equi ed o he hea exchange sys ems as well as o he acili ies designed o
hea and cool he luids.
2.1.3. Impac o he T ea men in he Composi ion o Wine
The main objec i e in using hese p e- e men a ion hea ing echniques is o speed up he ex ac ion
o polyphenols om he g ape skins wi h he pu pose o elimina ing o educing he mace a ion s age.
Howe e , he cha ac e is ics o he inal wine ob ained wi h such hea ed g apes may be a ec ed [
24
,
25
].
As a consequence o hea ing, wild yeas popula ions a e inac i a ed, hus equi ing he addi ion
o mic obial s a e s o igge e men a ion. Gene ally, alcoholic e men a ion is ini ia ed wi hou
p oblems a e p e- e men a ion hea ing. Occasionally a mo e ab up e men a ion han in adi ional
e men a ion is obse ed, p obably ela ed o he elease o nu ien s om he solid pa s o he g apes
as a consequence o hea ing [
26
]. A signi ican inc ease in suga concen a ion, pH, amino acids, and
Be e ages 2019,5, 47 4 o 18
ammonium in he mo ini ied Ca ignan mus was epo ed [
27
]. Bac e ial popula ions o lac ic as well
as ace ic bac e ia a e also inac i a ed, esul ing in wines wi h low ola ile acid con en . To al acidi y
o wine is no usually a ec ed by p e- e men a ion hea ing. Al hough a mo e ele a ed ex ac ion o
ca ions and anions as a consequence o g ape hea ing has been desc ibed, hey p ecipi a e as sal s o
a a ic acid, hus ul ima ely lea ing wines hus ob ained in he same condi ion as un ea ed wines [
28
].
P e- e men a ion hea ing, in which he solid pa s o he g apes a e p essed and e men a ion is
conduc ed in he liquid phase, has he main objec i e o enhancing he ex ac ion o colo om he
skins. The colo inc emen is a consequence o he apid ex ac ion o an hocyanins.
While an hocyanins a e ex ac ed since he i s momen s o e men a ion, la anols equi e he
p esence o e hanol o be ex ac ed.
Picca do and Gonz
á
lez-Ne es [
29
] epo ed ha he ex ac ion o an hocyanins a e
he mo ini ica ion was p ac ically immedia e. As consequence he an hocyanin concen a ion and
he colo in ensi y in he i s days o e men a ion we e 21% and 45% highe , espec i ely, han in
con ol. Mos s udies o he he mo ini ica ion echnique ha e been conduc ed wi h Pino noi due
o he di icul y o ex ac ing an hocyanins om ha g ape a ie y. I has been epo ed ha he
an hocyanin quan i y in he Pino noi a ie y eached a maximum a he onse o e men a ion, wi h a
concen a ion 2 o 3 imes highe han in adi ional e men a ion. A d as ic dec ease in an hocyanins
was obse ed, howe e , owa ds he end o e men a ion [
30
]. S udies conduc ed a labo a o y scale
ha e demons a ed he deg ada ion o an hocyanins due o empe a u e [
27
,
31
]. An hocyanin con en
was a ec ed by he mo ini ica ion when he ea men was e y p olonged, o abo e 70 ◦C.
Conce ning he e ec o p e- e men a ion hea ing on a oma, i has been epo ed ha wines ha e
a s anda dized senso y p o ile o en desc ibed by oenologis s as “banana yogu ” [
32
]. Fo example,
a ie al a oma ic compounds wi h g een peppe a omas (me hoxypy azines) dec eased in Cabe ne
Sau ignon wines when hey we e he mo- ea ed [
33
]. Ge oy e al. [
31
] epo ed ha a hea
ea men a 70
◦
C o wo hou s induced a signi ican loss o se e al g ape-de i ed a oma compounds
( e penols, no isop enoids and some phenols) associa ed wi h an inc ease in
α
- e pineol, guaiacol
and 2,6-dime hoxyphenol, sugges ing he mal deg ada ion. When he mo ini ica ion was applied o
Ca ignan wine a wo di e en empe a u e le els, 50
◦
C and 75
◦
C, and wi hin wo di e en ime
in e als, 30 min and 3 h, he e ec o empe a u e on a oma composi ion was g ea e han ha o
hea ing ime. Wines ob ained om g apes ea ed a 50
◦
C had highe concen a ions o ge aniol,
β-ci onellol, β-damascenone, and 3-me cap ohexanol, in mos cases [27].
Al hough he mo ini ica ion ein o ces an hocyanin ex ac ion, he wines he eby ob ained a e
known o lack colo s abili y and s uc u e. An hocyanins can dec ease due o enzyma ic hyd olysis [
34
],
o combina ion wi h p o eins, o o e- ixa ion wi h solid pa s such as he skin [
35
] and yeas s [
36
].
Since no alcohol is p esen a he ime o hea ing, he wine does no con ain su icien le els o annin
o s abilize uns able an hocyanins and o p o ide s uc u e. As a consequence, wines ob ained by
he mo ini ica ion a e no usually used o aging, bu comme cialized as able wine o e e yday use.
Finally, since annin ex ac ion is much mo e dependen on inc easing e hanol con en o encou age
i s solubiliza ion, one app oach o ob ain a highe ex ac ion o polyphenolic compounds consis s
in e men ing g apes a e hea ing wi h solid pa s o he g apes, as in s anda d ini ica ion wi h
sho e mace a ion ime. This al e na i e was ound o inc ease o al phenolic index, colo in ensi y
and an hocyanins con en in wine 58%, 25% and 45%, espec i ely [29].
2.2. Flash Release
2.2.1. Desc ip ion o he Technique
The p ocess called “ lash elease” o “ lash d
é
en e” consis s in apidly hea ing he g apes a
empe a u es be ween 85–95
◦
C by a di ec injec ion o s eam. G apes a e hen in oduced in o a
acuum ha ins an ly apo izes he wa e , he eby cooling he ea ed g apes and weakening hei
skin cell en elopes by boiling he wa e inside he cells [
37
]. This e ec on he skin cells enhances
Be e ages 2019,5, 47 5 o 18
ex ac abili y in subsequen e men a ion p ocess ha may be conduc ed wi h o wi hou he solid
pa s o he g apes. A modi ica ion o his p ocess is called “hal ” lash d
é
en e [
38
]. I uses a weake
acuum o cool he g ape mash o a ound 50 ◦C ins ead o 30 ◦C.
2.2.2. Equipmen
Flash elease o lash expansion equipmen consis s o a hea exchange and a acuum chambe .
In he hea exchange , he s eam is di ec ly injec ed o he g ape mash. G ape mash is con inuously
mo ed by wo hollow s em auge s h ough which he s eam en e s in o he acuum chambe . Since he
chambe is unde nega i e p essu e (20–25 hPa), he wa e ins an ly e apo a es, while he g ape mash
is simul aneously cooled. The es ima ed amoun o e apo a ed wa e anges be ween 6 o 10% [
39
].
I is condensed in a condense connec ed wi h he acuum chambe , and einco po a ed in o he g ape
mash o ally o pa ially, depending on he amoun o wa e in a gaseous s a e added o he g ape
mash du ing he hea ing p ocess. The lash elease sys em equi es a boile o p oduce wa e apo o
apid hea ing.
2.2.3. Impac o he T ea men in he Composi ion o Wine
I has been epo ed ha he yeas popula ion lag phase be o e s a ing e men a ion is sligh ly
sho e when he g ape mash is ea ed by lash elease, p obably because he ea men has igge ed
he elease o some yeas nu ien s [40].
Cha ac e is ics o wines ob ained by lash elease can be modula ed by conduc ing e men a ion
in liquid phase, o by keeping he solid pa s o he g apes in con ac wi h he liquid phase o di e en
pe iods o ime. I has been obse ed ha lash elease inc eases he ex ac ion o la anols and
la onols om skins a he han om seeds. The e o e, when e men a ion is ca ied ou wi hou
he skins, he concen a ion o annins wi h espec o an hocyanins is low, as in wines ob ained ia
adi ional p e- e men a ion hea ing. The des abiliza ion o g ape skin cell en elopes seems o acili a e
he ex ac ion o annins loca ed in he acuoles o he hypode mal cells o he g ape skins. Howe e ,
he p opo ion o hose annins in he esul ing wine is low compa ed wi h he annins coming om
he seeds, which equi e he p esence o e hanol o be ex ac ed and also a mo e mace a ion ime [
41
].
Mo el-Salmi e al. [
13
] in es iga ed he phenolic ex ac ion kine ics du ing he
mace a ion- e men a ion o G enache mus p e iously ea ed by lash elease. They obse ed
ha he amoun o a ious amilies o phenolic compounds was highe a he beginning o he
e men a ion p ocess in he lash elease ea ed mus han in con ol. On he o he hand, while he
le els o ca echins, la onols, and p oan hocyanidins inc eased du ing e men a ion o lash elease
ea ed mus s, he concen a ion o hyd oxycinnamic acids emained cons an and an hocyanins
dec eased du ing he i s day, and hen hey emained cons an . The inc emen in concen a ion o
galloyla ed uni s inc eased h oughou e men a ion, e lec ing he g adual ex ac ion o seed annins as
he e hanol le el inc eased. The e o e, al hough he e ec o lash- elease on g ape skin cell en elopes
is mo e d as ic han ha o o he p e- e men a ion hea ing echniques, a con ac pe iod o he solid
pa s o he g apes wi h he mus du ing e men a ion a e ea men is equi ed in o de o ob ain
s uc u ed wines wi h la ge amoun s o polyphenols. A he o he ini ica ion p ocess, he wine
ob ained wi h G enache g apes ea ed by lash elease had a o al phenolic index and a colou in ensi y
14% and 9% highe han he con ol wine espec i ely.
The e ec o lash elease on he ex ac ion o a oma ic compounds and a oma p ecu so s has been
also in es iga ed [42]. As compa ed o wines ob ained by o he p e- e men a ion hea ing echniques,
wines ob ained wi h lash elease main ain hei a ie al a oma ic p o ile. The ea men inc eases
he le els o a y acid e hyl es e s and
β
-ionone in G enache wines. On he o he hand, i has been
obse ed ha lash elease may educe he con en o C6 compounds esponsible o he baceous
a omas [43]. This e ec is especially in e es ing when he wines a e elabo a ed wi h g apes ha ha e
no eached hei op imal s age o ma u i y.

Be e ages 2019,5, 47 6 o 18
Wines o di e en a ie ies such as G enache, Ca ignan, Sy ah, and Mou ed e ob ained wi h
lash expansion echnique we e p e e ed o con ol wines in a senso y analysis, especially when he
con ac ime o he solid pa s o he g apes wi h he e men ing mus was ex ended [44].
3. Non-The mal Techniques o Imp o ing Polyphenol Ex ac ion
Non- he mal echnologies ha e been one o he mos equen ly in es iga ed opics in he ield o
ood p ocessing o e he las decades [
45
]. The “non- he mal” concep e e s o a g oup o echnologies
whose e ec s in oods a e simila o hose caused by hea ing, albei a empe a u es lowe han he ones
used in he mal p ocessing. Some o hese ea men s may in ol e hea due o he gene a ion o in e nal
ene gy (e.g., esis i e hea ing du ing PEF). Howe e , hey a e classi ied as non- he mal, because hey
can elimina e o signi ican ly educe he applica ion o high empe a u es in ood p ocessing, he eby
a oiding he dele e ious e ec s o hea on he la o , colo , and nu i i e alue o oods.
The eme gence o non- he mal echnologies can lead o high quali y p oduc s while sa ing ene gy
by imp o ing hea ing e iciency. Mos o hese echnologies a e locally clean p ocesses and he e o e
appea o be mo e en i onmen - iendly, wi h less en i onmen al impac han adi ional ones [
46
].
No el p ocessing echnologies a e inc easingly a ac ing he a en ion o ood p ocesso s, since hey
can p o ide ood p oduc s wi h imp o ed quali y and a educed en i onmen al oo p in , while
educing p ocessing cos s and imp o ing he p oduc s’ added alue.
Due o hei special mechanism o ac ion, pulsed elec ic ields and high-in ensi y ul asound a e
among he non- he mal echnologies ha ha e been mos in es iga ed wi h he pu pose o imp o ing
polyphenol ex ac ion in wine ies.
3.1. Pulsed Elec ic Fields (PEF)
3.1.1. Desc ip ion o he Technique
PEF p ocessing consis s in he in e mi en applica ion o sho du a ion pulses (ms-
µ
s) o high
ol age (kV) o a p oduc loca ed be ween wo elec odes. The applied ex e nal ol age gene a es an
elec ic ield whose s eng h depends no only on ol age in ensi y, bu also on he dis ance be ween
he elec odes. When exposed o a su icien ly s ong elec ic ield, he cell memb ane unde goes a
phenomenon called elec opo a ion, consis ing in he inc emen o cell en elope pe meabili y as a
consequence o he o ma ion o po es in he cy oplasma ic memb ane [47].
I he in ensi y o he elec ic ield is no high enough, o i he exposu e o he elec ic ield
is su icien ly b ie , he memb ane can spon aneously e u n o i s ini ial s a e and emains iable
( e e sible elec opo a ion). Howe e , in ense elec ic ields o longe exposu es can cause i e e sible
elec opo a ion [
48
]. Re e sible elec opo a ion is a p ocedu e ha is ypically used in molecula biology
and in clinical bio echnological applica ions o gain access o he cy oplasm o he in oduc ion o
deli e y
in i o
o d ugs, oligonucleo ides, an ibodies, plasmids, e c. Howe e , he main applica ions
o PEF in he ood indus y aim o cause i e e sible elec opo a ion o he cell memb anes. I has
been demons a ed ha i e e sible modi ica ion o he pe meabili y o cell memb anes can inac i a e
ege a i e cells o mic oo ganisms, enhance mass ans e in di e en ope a ions o he ood indus y
(e.g., ex ac ion o in acellula componen s o in e es , dehyd a ion, in usion o compounds in o he
cells, e c.), and modi y ood s uc u e [49,50].
3.1.2. Equipmen
Basic componen s o an appa a us o he applica ion o PEF a e a pulse gene a o and a ea men
chambe . The pulse gene a o is a Ma x gene a o o squa e wa e o m pulses wi h a di ec cu en
powe supply which con e s al e na ing cu en o di ec cu en line ha is used, in u n, o cha ge
a se o capaci o s a high ol age. When he high ol age swi ch (a high-powe solid-s a e swi ch)
is opened, he capaci o s a e cha ged. I he high-powe swi ch is hen closed, all he elec ical
ene gy s o ed in he capaci o s is deli e ed o he ea men chambe . The swi ching sys em pe mi s
Be e ages 2019,5, 47 7 o 18
he con olled discha ge o he capaci o in he o m o pulses o e y sho du a ion a e y high
equencies ( eaching hund eds o pulses pe second).
Du ing PEF p ocessing, a liquid ood o pumpable p oduc is passed h ough a ea men
chambe whe e i is subjec ed o sho pulses o high ol age. The ea men chambe consis s o wo
elec odes made o a conduc ing ma e ial such as s ainless s eel o i anium; hey a e sepa a ed by
an insula ing ma e ial, which o ms an enclosu e con aining he ood ma e ial. Di e en ypes o
ea men chambe s ha e been designed o minimize he e ec o elec olysis as well as co osion.
The wo mos impo an ea men chambe designs ha a e p esen ly conside ed o he comme cial
applica ion o PEF a e pa allel elec ode and co-linea con igu a ions. The la e con igu a ion is he one
habi ually used o p ocessing c ushed g apes a e des emming, wi h he pu pose o elec opo a ing
he cy oplasmic memb ane o g ape skin cells o acili a e he ex ac ion o polyphenols du ing he
mace a ion- e men a ion s age. The co-linea ea men chambe consis s o an elec ically insula ing
ube h ough which he g ape mash lows. The elec odes a e loca ed in he middle (high ol age)
and on ei he side o he chambe (g ound). They consis o wo me al pipes ha also se e as
he en ance and exi o he luid. The ci cula sec ion o his co-linea con igu a ion acili a es
i s ins alla ion in wine y ci cula ion pipes used o anspo c ushed and des emmed g apes o he
e men a ion-mace a ion anks (Figu e 1) [51].
The lack o eliable and iable indus ial-scale equipmen has limi ed he comme cial exploi a ion
o PEF in he ood indus y o many yea s. Howe e , ecen de elopmen s in pulse powe gene a o s
ha e enabled he design o PEF equipmen wi h cha ac e is ics ha can mee indus ial s anda ds in
e ms o eliabili y and wo kloads [52].
Be e ages 2019, 5, x FOR PEER REVIEW 7 o 18
he con olled discha ge o he capaci o in he o m o pulses o e y sho du a ion a e y high
equencies ( eaching hund eds o pulses pe second).
Du ing PEF p ocessing, a liquid ood o pumpable p oduc is passed h ough a ea men
chambe whe e i is subjec ed o sho pulses o high ol age. The ea men chambe consis s o wo
elec odes made o a conduc ing ma e ial such as s ainless s eel o i anium; hey a e sepa a ed by an
insula ing ma e ial, which o ms an enclosu e con aining he ood ma e ial. Di e en ypes o
ea men chambe s ha e been designed o minimize he e ec o elec olysis as well as co osion.
The wo mos impo an ea men chambe designs ha a e p esen ly conside ed o he comme cial
applica ion o PEF a e pa allel elec ode and co-linea con igu a ions. The la e con igu a ion is he
one habi ually used o p ocessing c ushed g apes a e des emming, wi h he pu pose o
elec opo a ing he cy oplasmic memb ane o g ape skin cells o acili a e he ex ac ion o
polyphenols du ing he mace a ion- e men a ion s age. The co-linea ea men chambe consis s o
an elec ically insula ing ube h ough which he g ape mash lows. The elec odes a e loca ed in he
middle (high ol age) and on ei he side o he chambe (g ound). They consis o wo me al pipes
ha also se e as he en ance and exi o he luid. The ci cula sec ion o his co-linea con igu a ion
acili a es i s ins alla ion in wine y ci cula ion pipes used o anspo c ushed and des emmed g apes
o he e men a ion-mace a ion anks (Figu e 1) [51]
The lack o eliable and iable indus ial-scale equipmen has limi ed he comme cial
exploi a ion o PEF in he ood indus y o many yea s. Howe e , ecen de elopmen s in pulse
powe gene a o s ha e enabled he design o PEF equipmen wi h cha ac e is ics ha can mee
indus ial s anda ds in e ms o eliabili y and wo kloads [52].
Figu e 1. Flow cha o g ape p ocessing wi h PEF echnology. (A) des emming; (B) p og essi e ca i y
pump; (C) co-linea ea men chambe ; (D) high ol age elec ode; (E) g ound elec ode; (F)
e men a ion ank.
3.1.3. Impac o he T ea men in he Composi ion o Wine
As compa ed wi h hea ing echniques, o he imp o emen o ex ac ion o polyphenols by PEF
equi es o main ain he solid pa s o he g apes in con ac wi h he liquid phase o di e en pe iods
o ime [53]. The e o e, he e ec o PEF ea men on cell skin en elopes seems o be less agg esi e
Figu e 1.
Flow cha o g ape p ocessing wi h PEF echnology. (
A)
des emming; (
B
) p og essi e
ca i y pump; (
C
) co-linea ea men chambe ; (
D
) high ol age elec ode; (
E
) g ound elec ode; (
F
)
e men a ion ank.
Be e ages 2019,5, 47 8 o 18
3.1.3. Impac o he T ea men in he Composi ion o Wine
As compa ed wi h hea ing echniques, o he imp o emen o ex ac ion o polyphenols by PEF
equi es o main ain he solid pa s o he g apes in con ac wi h he liquid phase o di e en pe iods
o ime [
53
]. The e o e, he e ec o PEF ea men on cell skin en elopes seems o be less agg esi e
han ha o echniques based on hea ing [
54
]. Tes s ca ied ou by di e en au ho s on di e en g ape
a ie ies ag ee ha PEF ea men nei he a ec s he e men a ion p ocess no he physicochemical
p ope ies o he esul ing ed wine. E hanol con en , pH, ola ile acidi y and o al acidi y in he wines
ob ained wi h g apes ea ed by PEF we e simila o con ol wines [53,55].
The elec opo a ion o cell g ape skins by he applica ion o PEF accele a es and inc eases he
ex ac ion o phenolic compounds du ing he mace a ion- e men a ion s age in he ini ica ion o
ed g apes [
56
]. Di e en s udies ha e shown ha , a e he same mace a ion ime han in con ol
wine, PEF ea men ein o ces oenological pa ame e s by a a e o 10% o 60%, depending on he
ex ac ion o polyphenols (colo in ensi y, o al an hocyanin con en , and o al polyphenol con en ) in
he mace a ion- e men a ion s age [53].
Pu
é
olas e al. [
57
] showed ha PEF echnology can help educe mace a ion imes. Cabe ne
Sau ignon wine ob ained om PEF- ea ed g apes (5 kV/cm, 150
µ
s, and 3.67 kJ/kg) p esen ed highe
colo in ensi y, o al an hocyanin con en , and o al polyphenol con en alues, al hough he du a ion o
he mace a ion o he g apes ea ed by PEF was 48 h sho e han o con ol wines. E olu ion du ing
aging o he wine ob ained om g apes ea ed by PEF was simila o con ol wine. The di e ences
in colo in ensi y, o al an hocyanin con en , and o al polyphenol con en obse ed a he end o
e men a ion be ween con ol wine and he wine ob ained om PEF- ea ed g apes we e main ained
a e aging he wine in bo le o oak ba els [
58
]. De e mina ion o indi idual polyphenols by means
o high-pe o mance liquid ch oma og aphy (HPLC) highligh ed ha he wines ob ained by PEF
ea men s did no show di e ences in e ms o he p opo ion o di e en polyphenols, hus indica ing
ha PEF ea men did no selec i ely ex ac phenolic compounds om g ape skins. L
ó
pez-Al a o
e al. [
59
] epo ed ha he con en o es e a ol, one o he mos esea ched phenols in wine due o
i s bene icial p ope ies, inc eased by a p opo ion o 200, 60 and 50% in Temp anillo, Ga nacha and
G aciano, espec i ely, when he g apes we e ea ed wi h PEF be o e mace a ion- e men a ion.
Ene ge ic equi emen s o he elec opo a ion o cells o g ape skins a e lowe han 10 kJ/kg; as a
consequence, he ea men causes an inc emen o less han 2
◦
C in g ape mash empe a u e. This
low impac allows he ob ained wines o main ain hei a ie al cha ac e [
57
]. Some expe imen s
ha e shown ha PEF ea men s encou age he di usion o a oma ic compounds ound in he skin,
as well as o a oma ic p ecu so s [
60
]. PEF ea men did no inc ease he concen a ion o C6 amily
compounds associa ed wi h he baceous a omas in wines ob ained om Ga nacha, Temp anillo, and
G aciano a ie ies [60]. The ea men signi ican ly inc eased mono e penoid compounds, and a had
posi i e e ec on he concen a ion o
β
-ionone, o al es e s, and benzenoid compounds in G enache
wine. Howe e , he ola ile composi ion o Temp anillo and G aciano wines was no a ec ed by PEF.
Senso y analysis did no de ec any d awbacks in Cabe ne Sau ignon wines ob ained wi h g apes
ea ed by PEF. Luengo e al. [
51
] compa ed G enache wines ea u ing simila enological pa ame e s
in e ms o polyphenol con en ob ained, on he one hand, wi h PEF ea ed g apes and 7 days o
mace a ion and, on he o he hand, wi h un ea ed g apes and 14 days o mace a ion. Compa ed
wi h con ol wine, panelis s p e e ed he wine ob ained wi h g apes ea ed by PEF and a sho e
mace a ion pe iod.
3.2. Ul asound
3.2.1. Desc ip ion o he Technique
Acous ic wa es o a speci ic equency lying abo e he de ec ion h eshold o human hea ing (i.e.,
o e 16–18 kHz) a e designa ed as ul asound. Ul asound is di ided in o wo ca ego ies, acco ding
o he equency ange and he in ensi y o ul asonic wa es. The i s g oup, commonly known
Be e ages 2019,5, 47 9 o 18
as high-in ensi y ul asound, ea u es low equency and high in ensi y (20–100 kHz; >10 W/cm
2
).
The second g oup, commonly called diagnos ic ul asound, uses high equency and low powe
(>100 kHz; <1 W/cm2).
When high-in ensi y ul asound passes h ough a liquid medium, a phenomenon called acous ic
ca i a ion occu s [
61
]. Ca i a ion consis s in he implosion o bubbles o med in liquid media when he
local p essu e in he expansion phase alls below apo p essu e. Du ing he implosion, i is es ima ed
ha high empe a u es and p essu es a e eached in e y small spo s and e y sho pe iods o ime:
liquid je s o up o 280 m/s a e likewise gene a ed. These phenomena b ough abou by ca i a ion a e
esponsible o e ec s a ibu ed o high-in ensi y ul asound, such as he inc emen o mass ans e ,
o he b eakage o cells o mic oo ganisms, o o plan o animal issues [
62
]. Ul asound may he e o e
enhance he ex ac ion o polyphenols om he solid pa s o g apes in ed winemaking by b eaking
up he cells, and by acili a ing he di usion o polyphenols om he cells o he mus [63].
3.2.2. Equipmen
An appa a us o he gene a ion o ul asound consis s in a powe supply and a ansduce .
The powe supply con e s al e na ing cu en line ol age o equencies o o e 20 kHz elec ical
ene gy. This high- equency elec ical ene gy is ed o a ansduce , whe e i is con e ed o mechanical
ib a ions a he same equency as he ans o med elec ical cu en . The physical concep unde lying
he ansduce is he piezoelec ic e ec : he p ope y o ce ain ma e ials causes hem o change shape
when an elec ic cu en is applied o hem. An ul asound ansduce con ains a hin disk, squa e, o
ec angle o piezoelec ic ce amic placed be ween wo elec odes which expand and con ac when
subjec ed o al e na ing ol age. The con e e ib a es in a longi udinal di ec ion and ansmi s he
mo ion o he solu ion, he eby causing ca i a ion [61].
A powe ul asound sys em has ecen ly been de eloped o p ocessing des emmed and c ushed
g apes in con inuous low. The equipmen consis s o a hexagonal s ainless-s eel pipe in o which he
ansduce is welded (Figu e 2). The leng h o he pipes con aining he ansduce s is a iable,
depending on he ins alla ion’s p ocessing capaci y, which can each up o en ons pe hou .
The ca i a ion caused by he ul asound ea men p o okes he des uc ion o he cells o he
solid pa s o he g apes, he eby leading o he elease o polyphenols.
Be e ages 2019, 5, x FOR PEER REVIEW 9 o 18
he local p essu e in he expansion phase alls below apo p essu e. Du ing he implosion, i is
es ima ed ha high empe a u es and p essu es a e eached in e y small spo s and e y sho
pe iods o ime: liquid je s o up o 280 m/s a e likewise gene a ed. These phenomena b ough abou
by ca i a ion a e esponsible o e ec s a ibu ed o high-in ensi y ul asound, such as he inc emen
o mass ans e , o he b eakage o cells o mic oo ganisms, o o plan o animal issues [62].
Ul asound may he e o e enhance he ex ac ion o polyphenols om he solid pa s o g apes in ed
winemaking by b eaking up he cells, and by acili a ing he di usion o polyphenols om he cells
o he mus [63].
3.2.2. Equipmen
An appa a us o he gene a ion o ul asound consis s in a powe supply and a ansduce . The
powe supply con e s al e na ing cu en line ol age o equencies o o e 20 kHz elec ical ene gy.
This high- equency elec ical ene gy is ed o a ansduce , whe e i is con e ed o mechanical
ib a ions a he same equency as he ans o med elec ical cu en . The physical concep
unde lying he ansduce is he piezoelec ic e ec : he p ope y o ce ain ma e ials causes hem o
change shape when an elec ic cu en is applied o hem. An ul asound ansduce con ains a hin
disk, squa e, o ec angle o piezoelec ic ce amic placed be ween wo elec odes which expand and
con ac when subjec ed o al e na ing ol age. The con e e ib a es in a longi udinal di ec ion and
ansmi s he mo ion o he solu ion, he eby causing ca i a ion [61].
A powe ul asound sys em has ecen ly been de eloped o p ocessing des emmed and c ushed
g apes in con inuous low. The equipmen consis s o a hexagonal s ainless-s eel pipe in o which he
ansduce is welded (Figu e 2). The leng h o he pipes con aining he ansduce s is a iable,
depending on he ins alla ion’s p ocessing capaci y, which can each up o en ons pe hou . The
ca i a ion caused by he ul asound ea men p o okes he des uc ion o he cells o he solid pa s
o he g apes, he eby leading o he elease o polyphenols.
Figu e 2. Flow cha o g ape p ocessing wi h ul asound echnology. (A) des emming; (B)
p og essi e ca i y pump; (C) ul asound ea men zone; (D) ansduce ; (E) e men a ion ank.
3.2.3. Impac o he T ea men in he Composi ion o Wine
Figu e 2.
Flow cha o g ape p ocessing wi h ul asound echnology. (
A
) des emming; (
B
) p og essi e
ca i y pump; (C) ul asound ea men zone; (D) ansduce ; (E) e men a ion ank.
Be e ages 2019,5, 47 16 o 18
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