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Hierarchical Modelling of Uncertainty in NDT Tests of Historic Steel Bridges

Abstract

Sustainable development can be supported by extending the service lives of existing road and railway bridges. Preservation and upgrade should be based on improved surveys, monitoring, reliability assessment, and strengthening methods. In the case of metallic materials, hardness methods (NDT) calibrated by a few tensile tests (DT) were shown to be associated with reasonable measurement uncertainty. This contribution discusses the current practice in assessment based on NDT results and introduces the hierarchical modelling of the measurement uncertainty in hardness tests. Preliminary results suggest that the variability of ultimate strength can hardly be estimated on the basis of NDTs only. It seems that the systematic component of measurement uncertainty has a lower coefficient of variation (3%) than the random component (8%); the variability of the latter may thus often exceed the variability of the ultimate strength of a homogeneous material.

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Hierarchical Modelling of Uncertainty in NDT Tests of Historic Steel Bridges

Author: Sýkora, Miroslav
Publisher: Vysoká škola báňská - Technická univerzita Ostrava
Year: 2020
DOI: 10.35181/tces-2020-0015
Source: https://dspace.vsb.cz/bitstreams/6c34c622-a2d5-4d66-a903-15e413650a70/download
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HIERARCHICAL MODELLING OF UNCERTAINTY IN NDT TESTS
OF HISTORIC STEEL BRIDGES
Mi osla SÝKORA1, Jan MLČOCH1, Pa el RYJÁČEK2
1Depa men o S uc u al Reliabili y, Klokne Ins i u e, CTU in P ague, Šolíno a 7, P ague, Czech Republic
2Depa men o S eel and Timbe S uc u es, Facul y o Ci il Enginee ing, CTU in P ague,
Tháku o a 7, P ague, Czech Republic
[email p o ec ed], [email p o ec ed], pa el. yjace[email p o ec ed] u .cz
DOI: 10.35181/ ces-2020-0015
Abs ac . Sus ainable de elopmen can be suppo ed by
ex ending he se ice li es o exis ing oad and ailway
b idges. P ese a ion and upg ade should be based on
imp o ed su eys, moni o ing, eliabili y assessmen , and
s eng hening me hods. In he case o me allic ma e ials,
ha dness me hods (NDT) calib a ed by a ew ensile es s
(DT) we e shown o be associa ed wi h easonable
measu emen unce ain y. This con ibu ion discusses he
cu en p ac ice in assessmen based on NDT esul s and
in oduces he hie a chical modelling o he measu emen
unce ain y in ha dness es s. P elimina y esul s sugges
ha he a iabili y o ul ima e s eng h can ha dly be
es ima ed on he basis o NDTs only. I seems ha he
sys ema ic componen o measu emen unce ain y has a
lowe coe icien o a ia ion (3%) han he andom
componen (8%); he a iabili y o he la e may hus
o en exceed he a iabili y o he ul ima e s eng h o a
homogeneous ma e ial.
Keywo ds
Exis ing b idges, s uc u al assessmen , ha dness
me hods, hie a chical modelling, measu emen
unce ain y.
1. In oduc ion
The need o add ess sus ainabili y aspec s in cons uc ion
join ly wi h signi ican economic in e es s esul ed in
adding he assessmen and e o i ing o exis ing
s uc u es in o he e ision o Eu ocodes [1]. Unde his
highly p io i ised wo k i em, new Eu opean echnical
ules o assessmen we e de eloped [2] and a e in ended
o become pa o he p esen ly e ised EN 1990 o he
basis o design (p EN 1990-2).
Sus ainable de elopmen can be signi ican ly
suppo ed by using exis ing lines and c ossings, and his
leads o he u gen need o ex ension o se ice li es o
exis ing b idges [1]. P ese ing and upg ading o exis ing
b idges should be based on imp o ed su eys,
moni o ing, s uc u al assessmen , and s eng hening
me hods [3]. In he case o his o ic s eel (me al) b idges,
he conside able sca e o mechanical p ope ies and
missing design documen a ion necessi a e es s and
measu emen s o ob ain su icien in o ma ion o
s uc u al assessmen s [4] and [5]. The use o a ious
non- o mino -des uc i e es s (NDTs) is o en p e e ed
o des uc i e es s (DTs) o educe he cos o s uc u al
su ey and damage o he s uc u e.
Fo me allic ma e ials, ha dness me hods associa ed
wi h easonable measu emen unce ain y and may
p o ide a use ul basis o s uc u al assessmen s [6] and
[7]. To a oid g oss e o s in NDT esul s, s uc u e-
speci ic calib a ion o NDTs by a leas one ensile es ,
DT, is needed [8].
While he calib a ion based on a ew DTs educes he
sys ema ic componen o NDT measu emen unce ain y,
he andom componen (alea o y componen in he
modelling amewo k adop ed in he ollowing analysis)
canno be elimina ed. Taking a s a ing poin in he
p e ious s udies [6] and [7], his con ibu ion discusses
he cu en p ac ice in NDT assessmen , in oduces a
hie a chical modelling o he measu emen unce ain y in
ha dness es s, and quan i ies i s sys ema ic and andom
componen s.
2. Expe imen al Da abase
The da abase con ains 32 pai s o ul ima e s eng h alues
based on NDTs and DTs, aken om eigh his o ic
ailway b idges buil in he ea ly 20 h cen u y. The es
me hods unde in es iga ion a e as ollows:
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• DT esul s a e based on he ensile es acco ding o
ISO 6892 o ensile es ing o me als unde no mal
empe a u es. The es unce ain y is negligible
(coe icien o a ia ion, V < 1%) [9].
• NDT: he ha dness me hod acco ding o Leeb (see EN
ISO 16859, Pa s 1 o 3) conside ing an empi ical
ela ionship o con e ha dness alues o ul ima e
s eng h es ima es.
The da abase con ains es s on his o ic s eels (no w ough
i ons). The ma e ials a e assumed o p o ide a
homogeneous sample o he in es iga ion o
measu emen unce ain y.
3. Cu en P ac ice
When ma e ial s eng hs a e es ima ed om NDTs, i is a
common p ac ice o calib a e he mean o NDTs by a ew
DTs and o assume ha he s anda d de ia ion o NDTs,
σNDT, is a ep esen a i e (o conse a i e) es ima e o he
sca e o he ul ima e s eng h, σDT. Fig. 1 shows he
sample s anda d de ia ions [10] ob ained om NDT and
DT esul s o each o he eigh b idges in he da abase.
0
10
20
30
40
50
60
70
0 10203040506070
σ
NDT
[MPa]
σ
DT
[MPa]
Fig. 1: Sample s anda d de ia ions ob ained om NDT and DT esul s
o each o he eigh b idges in he da abase.
Fig. 1 shows ha σNDT unde es ima es σDT in hal o
he cases and p o ides a ough app oxima ion o σDT only.
I is emphasised ha his inding is only p elimina y – he
da abase is small, and he σNDT- and σDT- alues a e on
a e age es ima ed on he basis o me ely ou
measu emen s.
4. Hie a chical Model o
Measu emen Unce ain y
4.1. Sys ema ic and Random Componen s
In acco dance wi h he JCSS P obabilis ic Model
Code [11], i is assumed ha a NDT esul equals o he
DT ou come a ec ed by Θ an (componen o measu emen
unce ain y Θ, andom o each measu emen ) and by Θsys
(e o sys ema ic o a NDT su ey o a pa icula
s uc u e, bu andom amongs s uc u es).
Measu emen unce ain y depends on he combined
e ec o he imp ecision o he echnique, de ice and
hei applica ion. Based on he au ho s’ expe ience wi h
ha dness es s, he ac o s in luencing measu emen
unce ain y migh be classi ied as ollows:
- Dominan ly a ec ing Θ an:
• Be ween s uc u al membe s - s i ness and mass o
he specimen (a NDT should be applied in he s i and
hea y a eas, p e e ably s i ened by s i ene s o close o
hem; he es ing o hin pla es a om s i ene s mus be
a oided).
• Be ween s uc u al membe s – pa ly also he slope o
he in es iga ed membe (ho izon al s. e ical
measu emen s) – his unce ain y is commonly
compensa ed o elimina ed by mode n de ices.
• Homogenei y o ha dness o he ma e ial ( he ou e
pa s o he pla es ha e highe s eng h and ha dness han
he inne pa s due o he olling).
- A ec ing bo h Θsys and Θ an:
• Skills and expe ience o he wo ke
• Quali y o he specimen su ace ha mus be p ope ly
g inded o a smoo h su ace.
This s udy is ocused on he unce ain y in model
pa ame e s – p obabilis ic dis ibu ion pa ame e s o Θ.
Conside a ions o some aspec s (including he
epea abili y o a es ing de ice – p ope calib a ion o
he de ice, numbe o measu emen s a a pa icula
loca ion, o possible elimina ion o ex eme alues om
he sample o es ima e ha dness a a loca ion) a e beyond
he scope o he p esen ed analysis.
4.2. Model
Fo b idge i, a p obabilis ic ela ionship be ween NDT
measu emen s nd ij and DT measu emen s d ij aken a he
b idge can be es ablished:
θsys,i ~ LN(µsys, σsys), (1)
θ nd,ij ~ LN(µ nd, σ nd), (2)
nd ij = θsys,i θ nd,ij d ij ~ LN(θsys,i µ nd, θsys,i σ nd) d ij (3)
Using capi al le e s o deno e dis ibu ions o andom
a iables (also as in Sec ion 4.1) and lowe -case le e s o
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deno e pa icula ealiza ions o he dis ibu ions in
Eq. (1) - (3), he ollowing no a ion applies:
• Θsys – he same dis ibu ion o all b idges wi h θsys,i
as i s andom ealiza ion o b idge i;
• Θ an – dis ibu ion is iden ical o all NDTs and all
b idges wi h θ nd,ij being i s andom ealiza ion;
• LN – wo-pa ame e logno mal dis ibu ion wi h
mean μ and s anda d de ia ion σ;
• d ij – andom ealiza ion o he ma e ial p ope y ( he
ue alue – measu emen unce ain y in DTs is igno ed).
No e ha measu emen unce ain y is o en desc ibed by
a no mal dis ibu ion [12]. In he case unde
in es iga ion, he choice be ween hese wo ypes o
dis ibu ions is o low impo ance and a iabili y o he
measu emen unce ain y is low.
In Fig. 2, he DT o NDT a ios a e plo ed. The sho
ho izon al lines indica e he mean a io o a pa icula
b idge. In he p esen ed simpli ied app oach, each sho
line hus ep esen s a ealisa ion θsys,i and he sca e o
he do s a ound a espec i e line is indica i e o Θ an.
0.8
0.9
1.0
1.1
1.2
1.3
1.4
0 10203040
DT/NDT
measu emen no.
Fig. 2: DT o NDT a ios – illus a ion o sys ema ic and andom
componen s o he measu emen unce ain y ( he do ed lines
sepa a e he measu emen s o di e en b idges).
The eigh obse a ions o Θsys lead o he es ima e o he
mean µΘsys ≈ 1.03 and o a low coe icien o a ia ion
VΘsys ≈ 2.7%. Analysis o all 32 obse a ions e eals ha
he andom componen is unbiased and has a
compa a i ely highe coe icien o a ia ion, VΘ an ≈
7.8%. This inding is consis en wi h ha made in
Sec ion 3 – while he bias in NDTs can be co ec ed by
calib a ion conside ing DTs, he andom componen o
measu emen unce ain y is qui e signi ican and exceeds
he a iabili y o he ul ima e s eng h o a homogeneous
ma e ial in common cases.
Mo e e ined analysis o measu emen unce ain y,
based on he desi ed ex ension o he da abase, may
p o ide backg ound in o ma ion o in es iga ion o he
e iciency o calib a ion by DTs. Rela ed unce ain ies
can hen be quan i ied and conside ed in he amewo k
o he pa ial ac o me hod.
5. Discussion
Based on a limi ed da abase and using a simpli ied
app oach, his con ibu ion p o ides only he i s insigh
in o he hie a chical modelling o measu emen
unce ain y in ha dness es s. Fu he in es iga ions
should be ocused on he e ec o wi hin-s uc u e non-
homogenei y on measu emen unce ain y. I is widely
ecognized ha di e en s eng hs a e commonly
obse ed o olled sec ions and pla es as a esul o he
p oduc ion p ocess. The i s analysis sugges s ha a
sligh ly highe coe icien o a ia ion is ob ained o
pla es.
Rega ding p ac ical applica ions, i is emphasised ha
measu emen unce ain y can be conside ably educed,
mainly:
• Measu emen s should be conduc ed by an
expe ienced wo ke .
• Specimen su ace mus be adequa ely ea ed.
• Measu emen s should be aken a s i (and
possibly hea y) a eas, p e e ably s i ened by
s i ene s o close o hem; he es ing o hin
pla es a om s i ene s, a edges o pla es o a
loca ions whe e ib a ions and esonance may
occu mus be a oided.
Besides he desi ed ex ension o he da abase, u u e
esea ch should p o ide answe s o he ollowing
ques ions:
• Can di e en ha dness es me hods (s a ic o
dynamic) be desc ibed by he same model o
measu emen unce ain y? Fi s esul s seem o sugges so
[6] and [7].
• Is he mul iplica i e o ma o Θ—see Eq. (1) and
(2)—app op ia e, o should he addi i e o ma o hei
combina ion be p e e ed?
• Can he andom and sys ema ic componen s o
measu emen unce ain y be desc ibed by he same
dis ibu ions o a ious s uc u es?
• Wha is he s a is ical unce ain y in Θsys and Θ an
using he equen is o Bayesian app oach?
• Is he hie a chical modelling needed o p ac ical
applica ions o would i be su icien o desc ibe
measu emen unce ain y by a single andom a iable as
was conside ed e.g. in [6] and [7]?
I migh well appea ha he andom componen o
measu emen unce ain y is domina ing and i may be
su icien in p ac ical applica ions o desc ibe he
measu emen unce ain y igno ing he sys ema ic
componen .
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6. Conclusion
The limi ed da abase p o iding he basis o his s udy
makes i possible o p o ide only p elimina y concluding
ema ks abou measu emen unce ain y in ha dness
me hods o his o ic s eels:
• Va iabili y o ul ima e s eng h can ha dly be
es ima ed on he basis o NDTs only.
• Sys ema ic componen o measu emen unce ain y is
ound o ha e a signi ican ly lowe coe icien o
a ia ion (3%) han he andom componen (8%).
• The a iabili y o he la e may hus o en exceed he
a iabili y o he ul ima e s eng h o a homogeneous
ma e ial and he e iciency o calib a ion by DTs can be
doub ul. A mo e easonable app oach seems o be o
e i y homogenei y o he ma e ial by NDTs and
es ablish he model o ul ima e s eng h om DTs.
• The opics o u he esea ch include in es iga ions
in o he e ec o wi hin-s uc u e non-homogenei y on
measu emen unce ain y, unce ain ies in a ious NDT
me hods, and app op ia e app oaches o hie a chical
modelling and o s a is ical in e ence.
Acknowledgemen s
This wo k was suppo ed by he Minis y o Cul u e o
he Czech Republic unde G an DG18P02OVV033 ‘‘The
Me hods o Achie ing he Sus ainabili y o Indus ial
He i age S eel B idges”.
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Abou Au ho s
Mi osla SÝKORA was bo n in České Budějo ice,
Czech Republic. He ecei ed his M.Sc. in 2001 and Ph.D.
in 2005 om Facul y o Ci il Enginee ing, CTU in
P ague. His esea ch in e es s include basis o s uc u al
design, s uc u al eliabili y, p obabilis ic op imisa ion,
load modelling, isk assessmen o echnical sys ems, and
applica ions o p obabilis ic me hods in s uc u al design.
Jan MLČOCH was bo n in Mladá Bolesla , Czech
Republic. He ecei ed his M.Sc. in 2015 om Facul y o
Ci il Enginee ing, CTU in P ague. His esea ch in e es s
include unce ain y quan i ica ion and p obabilis ic
eliabili y analysis o ein o ced conc e e s uc u es.
Pa el RYJÁČEK was bo n in Plzeň, Czech Republic.
He ecei ed his M.Sc. in 2000 and Ph.D. in 2003 om
Facul y o Ci il Enginee ing, CTU in P ague. His
esea ch in e es s include s eel b idges (connec ions,
s abili y, composi e ac ions), FRP applica ions in b idge
enginee ing, b idge assessmen and upg ading, a igue
assessmen , and ack-b idge in e ac ion.