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Improving the oxidation resistance of AlCrN coatings by tailoring chromium out-diffusion

Abstract

In this work, we have studied the improvement on the oxidation resistance of AlCrN-based coatings by adding a subsurface titanium nitride barrier layer. Since oxidation is interrelated with the inward diffusion of oxygen into the surface of AlxCr1−xN (x = 0.70) coatings and the outward diffusion of Cr to the surface, the oxidation behaviour of the aluminium-rich AlCrN coatings can be tuned by designing the coating in an appropriate layered structure. The buried depth of the embedded layer and the oxidation time were varied, and the changes in the AlCrN/TiN depth composition profiles and surface oxidation stoichiometry were analysed by means of Glow Discharge Optical Emission Spectroscopy (GDOES) and Cross Sectional SEM (X-SEM) maps. It was observed that when a TiN diffusion barrier of 300 nm was deposited near the top surface (500 nm from the surface) the inhibition of the inward diffusion of oxygen and formation of beneficial alumina surface layers was promoted and consequently an increase of the oxidation resistance is achieved. This is explained in terms of a limited surplus of chromium from the coating to the surface. This was corroborated after performing experiments using CrN as embedded barrier layer which resulted in a continuous surplus of chromium to the surface and the formation of Cr-rich oxides. GDOES, in combination with X-SEM elemental maps, was proved to be a fast and accurate technique to monitor composition in-depth changes during oxidation, providing unique information regarding the oxide structure formation.

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Improving the oxidation resistance of AlCrN coatings by tailoring chromium out-diffusion

Author: Escobar-Galindo, Ramón; Endrino, José Luis; Martínez, R.; Albella Martín, José María
Publisher: ScienceDirect
Year: 2010
DOI: 10.1016/j.sab.2010.09.005
Source: https://idus.us.es/bitstreams/2e6167d9-7c79-4dcb-9b36-63ec9aec007c/download
Imp o ing he oxida ion esis ance o AlC N coa ings by ailo ing ch omium
ou -di usion
R. Escoba Galindo
a,
⁎, J.L. End ino
a
, R. Ma ínez
b
, J.M. Albella
a
a
Ins i u o de Ciencia de Ma e iales de Mad id, Consejo Supe io de In es igaciones Cien íficas, E-28049 Mad id, Spain
b
AIN-Cen o de Ingenie ía A anzada de Supe ficies, Co do illa, E-31191 Pamplona, Spain
abs ac a icle in o
A icle his o y:
Recei ed 10 June 2010
Accep ed 4 Sep embe 2010
A ailable online 16 Sep embe 2010
Keywo ds:
GDOES
AlC N
Oxida ion
Di usion ba ie
In his wo k, we ha e s udied he imp o emen on he oxida ion esis ance o AlC N-based coa ings by adding
a subsu ace i anium ni ide ba ie laye . Since oxida ion is in e ela ed wi h he inwa d di usion o oxygen
in o he su ace o Al
x
C
1−x
N (x=0.70) coa ings and he ou wa d di usion o C o he su ace, he oxida ion
beha iou o he aluminium- ich AlC N coa ings can be uned by designing he coa ing in an app op ia e
laye ed s uc u e. The bu ied dep h o he embedded laye and he oxida ion ime we e a ied, and he
changes in he AlC N/TiN dep h composi ion p ofiles and su ace oxida ion s oichiome y we e analysed by
means o Glow Discha ge Op ical Emission Spec oscopy (GDOES) and C oss Sec ional SEM (X-SEM) maps. I
was obse ed ha when a TiN di usion ba ie o 300 nm was deposi ed nea he op su ace (500 nm om
he su ace) he inhibi ion o he inwa d di usion o oxygen and o ma ion o beneficial alumina su ace laye s
was p omo ed and consequen ly an inc ease o he oxida ion esis ance is achie ed. This is explained in e ms
o a limi ed su plus o ch omium om he coa ing o he su ace. This was co obo a ed a e pe o ming
expe imen s using C N as embedded ba ie laye which esul ed in a con inuous su plus o ch omium o he
su ace and he o ma ion o C - ich oxides. GDOES, in combina ion wi h X-SEM elemen al maps, was p o ed
o be a as and accu a e echnique o moni o composi ion in-dep h changes du ing oxida ion, p o iding
unique in o ma ion ega ding he oxide s uc u e o ma ion.
© 2010 Else ie B.V. All igh s ese ed.
1. In oduc ion
Recen ly, Al–C –N based coa ings ha e ecei ed inc easingly
a en ion o esea che s and coa ing designe s due o hei excellen
mechanical p ope ies and supe io oxida ion esis ance compa ed
wi h Al–Ti–N based coa ings [1–6]. I has been p edic ed by he band
pa ame e s me hod ha he c i ical con en o Al in Al–C –N om B1
(NaCl- ype) o B4 (wu zi ic) is 77.2% in compa ison o only 65.3%
solubili y in Al–Ti–N[7]. This highe aluminium con en in a B1 cubic
phase allows o inc eased o ma ion o alumina-like ibofilms
wi hou sac ificing mechanical p ope ies such as ha dness. Alumina
based ibofilms ha e been shown o p o ec o ming and machining
ools by edi ec ing mo e hea owa ds he wo kpiece [8,9].
Ne e heless, inc easing aluminium con en in he p o ec i e coa ing
does no always gua an ee he o ma ion o alumina ibofilms since
he en halpy o o ma ion o C
2
O
3
is lowe han ha o Al
2
O
3
.
The oxida ion mechanism o AlC N hin films ha e been ex ensi ely
s udied in he li e a u e. In he ea ly 90's Ho mann [10] desc ibed his
p ocess in e ms o me al in e -di usion, o igina ing a ypical oxide
mul ilaye s uc u e. This mul ilaye is explained due o he di e en
di usi i y o he me al species. Al hough Al
2
O
3
is he mo e s able
compound, ch omium is he mo e mobile species and p e e en ially
o ms a su ace oxide. This ch omium oxide inhibi s he di usi i y o
aluminium, leading o a build-up o aluminium oxide benea h his laye .
In u n, he aluminium- ich laye educes he u he ou -di usion o
ch omium and leads o a sligh ly inc eased ch omium concen a ion
unde nea h. The e o e, a s uc u e wi h a mixed, C - ich, C /Al oxide
laye a he film su ace and an Al- ich, C /Al oxyni ide in he bulk is
o med. La ely, Banakh e al. [3] co obo a ed his model, sugges ing he
de-ni ida ion o he film and he o ma ion o a C /Al mixed oxide as he
oxida ion mechanism. Mo e ecen ly, Lin e al. s udied he oxida ion
p ocess o AlC N films by using di e en ial scanning calo ime y (DSC)
and he mog a ime ic analysis (TGA) [11]. They concluded ha , o he
oxida ion empe a u e anging om 700 o 1050 °C, he mal ene gy is
su ficien o acili a e ou wa d di usion o ni ogen a oms/ions owa ds
he film su ace (de-ni ida ion). A he same ime hey p oposed ha
he di usion o C and Al ions ou wa ds and a omic oxygen inwa ds will
p omo e he o ma ion o a (C , Al)
2
O
3
laye on he film su ace, ac ing as
a e ec i e di usion ba ie slowing down he inwa d di usion o
oxygen.
The e o e, i is well documen ed ha AlC N coa ings show high
sho - e m oxida ion esis ance up o 1100 °C due o he o ma ion o
C –Al oxides ha a e lub icious and ha e s ong di usion ba ie
p ope ies agains u he inwa d di usion o oxygen in o he films. In
Spec ochimica Ac a Pa B 65 (2010) 950–958
⁎Co esponding au ho . Tel.: +34 91 3721420x330.
E-mail add ess: [email p o ec ed] (R. Escoba Galindo).
0584-8547/$ –see on ma e © 2010 Else ie B.V. All igh s ese ed.
doi:10.1016/j.sab.2010.09.005
Con en s lis s a ailable a ScienceDi ec
Spec ochimica Ac a Pa B
jou nal homepage: www.else ie .com/loca e/sab
pa icula Al- ich Al
70
C
30
N coa ings p esen excellen oxida ion
esis ance due o he o ma ion o alumina a he su ace. Howe e ,
mo e demanding applica ions such as gas u bine engines, die cas ing
and moulding indus ies also equi e o long- e m oxida ion esis an
coa ings ha can wi hs and exposu e o oxygen and wa e apou
con aining en i onmen s o hei en i e se ice li es. Unde longe
exposu e imes in ai AlC N coa ings su e a pa ial deple ion o
aluminium a he su ace and a high di usion o ch omium is
p omo ed. In his case, he o ma ion o su ace alumina is inhibi ed
and ch omium- ich complex (Al, C )
2
O
3
oxide films a e o med due o
he solubili y o C
2
O
3
in alumina ma ix [12].
In his wo k we ha e s udied he inco po a ion o a subsu ace TiN
laye in he AlC N coa ings. This laye has been shown o ac as a
di usion ba ie in mic oelec onics [13–15] and can ac as an
excellen di usion ba ie o ch omium ions. He e, we demons a e
ha he TiN ba ie p omo es he o ma ion o aluminium- ich oxides
a he su ace o he coa ing, imp o ing he long- ime oxida ion
esis ance o he films. To achie e his goal, we ha e used Glow
Discha ge Op ical Emission Spec oscopy (GDOES) as a dep h
p ofiling echnique [16] due o i s excellen po en ial o accu a ely
moni o ing composi ion su ace and in-dep h changes du ing oxida-
ion. GDOES has been p e iously applied wi h success o s udy he
in e nal oxida ion o ca bu ized s eels [17], oxide scale o ma ion in
Fe–C alloys [18], and oxida ion esis ance o AlN/C N supe la ices
[19] and complex TiAlC SiYN coa ings [20]. In addi ion, we ha e
compa ed GDOES esul s on selec ed samples wi h C oss Sec ional
Scanning emission mic og aphs (X-SEM).
2. Expe imen al
2.1. Coa ing deposi ion
A on -loading Balze s' apid coa ing sys em (RCS) machine has
been employed o he deposi ion o he coa ings in his s udy. The
RCS machine is equipped wi h 6 ca hode a c sou ces posi ioned a wo
di e en heigh s. Two o he six sou ces con ained Ti a ge s and we e
used o deposi a 0.3 μm hick i anium ni ide adhesion laye as well
as o deposi a TiN subsu ace di usion ba ie . The emaining ou
sou ces con ained AlC (70:30) a ge s which we e employed o
deposi he main AlC N laye wi h a hickness o 3 μm in all he
samples. In his s udy, 20 mm-diame e cold wo k ool s eel coupons
we e used as subs a es. Du ing he deposi ion, he chambe was
back-filled wi h pu e eac i e ni ogen o a p essu e o 3.5 Pa and he
empe a u e o he subs a es was held a app oxima ely 450 °C. Also,
a subs a e bias ol age o −100 V was applied o he subs a es.
2.2. Mul ilaye cha ac e isa ion
GDOES dep h p ofile analysis o he coa ings was comple ed using
a Ho iba Jobin Y on RF GD P ofile equipped wi h a 4 mm diame e
coppe anode and ope a ing in a gon gas [21–23]. In p e ious wo ks
[24,25] Escoba Galindo e al. pe o med a comple e op imiza ion o
he ope a ing condi ions o he analysis using his GDOES sys em. By
applying a adio equency discha ge p essu e o 650 Pa and a o wa d
powe o 40 W mul ilaye s in he nanome e ange we e able o be
analyzed. The e o e in his s udy we ha e kep fixed hese ope a ion
se ings. The emission esponses om he exci ed spu e ed elemen s
we e de ec ed wi h a polych oma o o ocal leng h o 500 mm. The
op ical pa h o he spec ome e is ni ogen pu ged. The emission
lines used we e 130.21 nm o oxygen, 149.262 nm o ni ogen,
156.14 nm o ca bon, 371.99 nm o i on, 396.15 nm o aluminium
and 425.43 nm o ch omium. The chambe was cleaned by spu e ing
a silicon (100) sample o 20 min p io o he measu emen s. This
p ocedu e minimises he su ace con amina ion o he samples and
allows a as e s abilisa ion o he plasma [26]. No memo y e ec s
we e obse ed a e his p e-spu e ing p ocedu e. Be o e e e y
expe imen , he samples we e flushed wi h a gon du ing 60 s. This is a
ypical p ocedu e o emo e he con aminan s (ca bon, oxygen,
hyd ogen) om he inne walls o he anode p io o he analysis o
he sample and has been ex ensi ely applied by GDOES use s.
Molchan e al. ha e ecen ly p oposed [27] ha his p ocedu e can
be imp o ed by using a low-ene gy plasma (b5 W) o gen ly emo e
con aminan om he su ace o he sample. The high e ching a es
ob ained du ing GDOES analysis esul ed in e y sho expe imen al
imes (below 1 min o ope a ion). A collec ion a e o 200 poin s/
second was used o measu e all he samples. Quan ified p ofiles we e
ob ained au oma ically using he s anda d Jobin Y on QUANTUM
In elligen Quan ifica ion (IQ) so wa e. The se up was calib a ed
Fig. 1. GDOES p ofiles o AlC N coa ings wi hou TiN ba ie a e oxida ion in ai a
900 °C o a) 30 min, b) 1 h and c) 3 h.
951R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
using s anda d ma e ials o known composi ion. In o de o imp o e
he quan ifica ion o ni ogen, we ha e used a se ies o ch omium
ni ide coa ings deposi ed by magne on spu e ing in ou labo a o y
[28]. The composi ion o hese homemade s anda ds was assessed by
Ru he o d Backsca e ing Spec oscopy (RBS). A Veeco Dek ak 150
s ylus su ace p ofile was used o measu e he c a e dep hs.
Iso he mal oxida ion es s we e pe o med in ai , a 900 °C du ing
0.5, 1, 3 and 24 h wi h each specimen placed in an alumina c ucible.
Quali a i e c oss-sec ional ene gy-dispe si e X- ay spec oscopy
(EDX) elemen mapping and images we e ob ained using an INCAx-
sigh Field Emission Scanning Elec on Mic oscope (FE-SEM) wi h a
esolu ion o 136 eV when ope a ing a 5.9 keV.
3. Resul s and discussion
In Sec ion 3.1, we desc ibe he sho and long- e m oxida ion
kine ics o a single laye AlC N coa ings. La e in Sec ion 3.2,we
compa e hose esul s o he case o a mul ilaye AlC N/TiN/AlC N
sys em by a ying he bu ied dep h o he TiN di usion ba ie
(Sec ion 3.2.1) as well as he oxida ion ime (Sec ion 3.2.2). Finally in
Sec ion 3.3 we discuss he e ec i eness o TiN as a di usion ba ie by
s udying he oxida ion pe o mance o a AlC N/C N/AlC N mul ilaye
sys em.
3.1. Oxida ion pe o mance o AlC N
Fig. 1 shows he GDOES p ofiles o AlC N coa ing wi hou TiN
ba ie a e a) 30 min, b) 1 h and c) 3 h oxida ion a 900 °C. The
hicknesses o he oxide laye o med a e each oxida ion ime a e
epo ed in Table 1. Fo sho oxida ion imes (Fig. 1a), he e is a clea
pileup o ch omium nea he su ace e ealing he o ma ion o C -
ich oxide laye on op o he AlC N o iginal coa ing. Wi hin his
oxidised laye he a e age Al/C con en a io emains low (0.47) as
de ailed in Table 1. The p esence o Fe on he su ace o he coa ing is
obse ed e en a sho oxida ion imes, indica ing a mig a ion o
subs a e elemen s owa ds he su ace .A e inc easing he oxida ion
ime he e is a clea g ow h o he hickness o he oxide laye
(Fig. 1b–c). I can be also obse ed he p og essi e o ma ion o an
AlO
x
laye below he C O
x
(no e o example he “double peak”in he
Al p ofile wi hin he oxide laye o Fig. 1c). This beha iou can be
explained in e ms o he highe mobili y o ch omium o o m a C -
ich oxide laye . The di usi i y o aluminium is educed h ough his
ch omium oxide laye and an Al- ich oxide is g own unde nea h
gene a ing an oxide mul ilaye s uc u e as desc ibed by Ho mann
[10]. The o al Al/C a io sligh ly inc eases a e 1 and 3 h oxida ion o
0.54 and 0.68, espec i ely, bu he e is no e idence o he o ma ion
o a beneficial aluminium ich oxide on he su ace. A e oxida ion o
24 h he oxide laye was oo po ous and ough o be measu ed by he
GDOES echnique. In any case, he hickness o his g own scale can be
es ima ed o be o la ge han 4 μm by p ofilome y measu emen s. In
Fig. 2a, he oxygen p ofiles o he films wi hou oxida ion and a e
30 min, 1 h and 3 h oxida ion a e shown o compa ison. The inc ease
o he oxide laye hickness upon oxida ion can be clea ly obse ed
and compa ed wi h he sample con aining a TiN di usion ba ie (see
Fig. 2b) as discussed below in Sec ion 3.2.2.
3.2. Oxida ion pe o mance o AlC N/TiN/AlC N mul ilaye s
As p e iously s a ed, he main aim o his wo k is o con ol he
oxida ion beha iou o AlC N coa ings by he deposi ion o an
in e media e di usion ba ie o TiN. In Fig. 3, a GDOES p ofile and
X-SEM image and EDX elemen mapping o an as deposi ed AlC N/
TiN/AlC N mul ilaye a e shown. In his case, he di usion ba ie is
bu ied a a dep h o 700 nm om he su ace. In he ollowing sec ions
we s udy he influence on he mul ilaye oxida ion esis ance o a) he
dep h o he TiN embedded laye and b) he oxida ion ime.
3.2.1. E ec o bu ied dep h
A se o se en AlC N samples was deposi ed con aining an
in e media e TiN laye a di e en dep hs om he su ace (see
Table 2). The samples we e annealed in ai du ing 3 h a 900 °C. Fig. 4
shows ep esen a i e GDOES p ofiles o he oxidised samples o TiN
bu ied dep hs o a) 2.8 μm, b) 2.3 μm, c) 1.1 μm, d) 0.7 μm and e)
0.5 μm espec i ely. The fi s di e ence in compa ison o samples
Fig. 2. (Le ) GDOES oxygen p ofiles o AlC N coa ings wi hou TiN ba ie as deposi ed
and a e oxida ion in ai a 900 °C o 30 min, 1 h and 3 h. (Righ ) GDOES oxygen
p ofiles o AlC N/TiN coa ings wi h TiN ba ie bu ied a 0.6 μm as deposi ed and a e
oxida ion in ai a 900 °C o 30 min, 1 h, 3 and 24 h.
Table 1
Oxide Thickness and Al/C a io wi hin he oxide o AlC N samples oxidized a 900 °C
wi h no di usion ba ie and wi h TiN o C N ba ie s bu ied a a dep h o 0.6 μm. The
da a a e shown o di e en oxida ion imes.
Oxida ion Time (h) Di usion Ba ie Oxide Thickness (nm) Al/C oxide
0.5 No Ba ie 115±10 0.47±0.08
TiN 50±5 0.71±0.05
1 No Ba ie 190±20 0.54±0.10
TiN 85±10 0.77±0.20
3 No Ba ie 300±20 0.68±0.16
TiN 150±10 0.92±0.10
C N 280±20 0.66±0.08
24 No ba ie N4000 –
TiN 1100±50 1.00±0.20
952 R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
wi hou TiN ba ie (Fig. 1) is he hickness o he oxide laye o med.
Clea ly, he p esence o he TiN ba ie laye inc eases he o e all
oxida ion esis ance (app oxima ely by a ac o o 2) as can be
obse ed in Table 2. A e 3 h o oxida ion he scale g own on he
AlC N coa ing wi hou ba ie is o mo e han 300 nm hick, while o
he sample wi h he TiN is in he o de o 150 nm o he same
oxida ion ime, independen ly o he bu ied dep h. Mo eo e he e is
a s ong educ ion o he Fe signal on he su ace o he coa ings. This
indica es an inhibi ion o he mig a ion o subs a e elemen s owa ds
he su ace and unde sco es he benefi s o inco po a ing a TiN ba ie
laye on he AlC N coa ings.
The main obse a ion o samples wi h he TiN ba ie laye
deposi ed nea he subs a e (bu ied dep h N1μmFig. 4a–c) is he
o ma ion o an ex ensi e pile up o ch omium as in he case o he
coa ings wi hou TiN ba ie (Fig. 1c). P e ious XPS analysis e ealed
he o ma ion o a C - ich oxide laye (mainly C
2
O
3
[29,30]) on op o
he AlC N o iginal coa ing. Wi hin his oxidised laye he Al/C a io
o he sample wi h he ba ie a 2.8 μm is simila o he sample wi h
no ba ie (0.4) as de ailed in Table 2. Howe e , as he ba ie laye is
being deposi ed close o he su ace i can be obse ed he
p og essi e o ma ion o an AlO
x
laye below he C
2
O
3
(no e o
example he “double peak”in he Al p ofile wi hin he oxide laye o
Fig. 4b and cc). Consequen ly, he Al/C a io inc eases up o 0.5–0.6
o samples wi h he ba ie bu ied a dep hs be ween 2.3 and 1.1 μm
(see Table 2).
This mechanism d ama ically changes when he TiN laye is
deposi ed nea he su ace (bu ied dep h b1μm). In hese samples,
he e is a clea e idence o aluminium en ichmen a he su ace as
can be obse ed bo h in he GDOES p ofiles o Fig. 4c–d and in he
EDX-SEM c oss sec ional mapping o Fig. 5. The o med oxide laye s
a e hinne (100–120 nm) han o samples wi h he TiN close o he
subs a e. The highes Al/C a io in he oxidised laye (as high as
1.05) was ob ained o he sample wi h he TiN laye bu ied a 0.5 μm
(see Table 2). In pa icula , o his sample (see Fig. 4d), i is clea he
o ma ion o a 50 nm aluminium oxide film ollowed by a complex
AlC O
x
film. GDOES obse a ions a e suppo ed by XPS measu emen s
pe o med on his sample, whe e Al–O and Al–O–N bonds we e
p edominan [6]. Hence, he p esence o he TiN laye nea he su ace
Table 2
Oxide Thickness and Al/C a io wi hin he oxide o AlC N samples wi h TiN di usion
ba ie oxidized a 900 °C o 3 h.
Bu ied dep h (μm) Oxide hickness (nm) Al/C oxide
0.5 120±10 1.05±0.10
0.7 120±10 0.78±0.05
1.1 120±10 0.58±0.10
1.7 160±15 0.57±0.10
2.0 160±15 0.61±0.14
2.3 170±20 0.51±0.09
2.8 145±15 0.40±0.05
Fig. 3. GDOES p ofile ( op-le ) and c oss sec ional SEM image (bo om-le ) o as deposi ed AlC N/TiN coa ing wi h TiN ba ie bu ied a 0.6 μm. The do ed squa e a ea delimi a es
he zone whe e elemen al mapping was pe o med (see igh panels o C, Al, C , N, Ti, Fe and O).
953R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
p omo es he o ma ion o a hinne and Al- ich oxide wi h a highe
oxida ion esis ance due o he limi ed supply o C a oms o he
su ace.
3.2.2. Long- e m oxida ion
In he p e ious sec ion, we ha e es ablished he ole ha
deposi ing a TiN bu ied laye nea he su ace has on he oxida ion
p ocess o AlC N coa ings. In o de o s udy he kine ics o such
oxida ion mechanism, TiN/AlC N coa ings we e p epa ed by keeping
bo h he oxida ion empe a u e and he embedded dep h cons an a
900 °C and 0.6 μm, espec i ely, and a ying he oxida ion ime. He e
we pe o m a compa ison o samples wi h and wi hou a TiN ba ie
laye , p epa ed unde he same condi ions o oxida ion ime and
empe a u e as discussed in Sec ion 3.1.Table 1 summa ised he
samples s udied.
Fig. 6a shows he de ailed GDOES dep h p ofiles o he as
deposi ed AlC N coa ing wi h a TiN ba ie deposi ed a a fixed dep h
o 0.6 μm. The coa ing was hen subjec ed o oxida ion a 900 °C o
b) 30 min, c) 1 h, d) 3 h and e) 24 h. A e only 30 min oxida ion,
he e is he o ma ion o an oxide laye , wi h hickness o abou
50 nm. This oxide laye consis s o complex AlC O
x
(N) compound
(see Fig. 6b) and he Al/C a io is ma kedly highe (0.71) han o he
sample wi hou di usion ba ie (0.47) o he same oxida ion ime
(see Table 1). A his oxida ion ime, he e was no e idence o Fe
di usion owa ds he su ace. Inc easing he oxida ion ime o one
hou (see Fig. 6c) he oxide laye and he Al/C a io g ows up o
85 nm and 0.77, espec i ely. A e 3 h o oxida ion he ni ogen
con en o he oxide laye dec eases, wi h a inc easing mig a ion o
aluminium owa ds he su ace. As discussed in he p e ious sec ion,
he e is a clea sepa a ion o oxides wi h he o ma ion o a sub-
Fig. 4. GDOES p ofiles o AlC N/TiN coa ings a e oxida ion in ai a 900 °C o 3 h wi h TiN ba ie bu ied a a) 2.8 μm, b) 2.3 μm, c) 1.1 μm, d) 0.7 μm and e) 0.5 μm.
954 R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958

s oichiome ic AlO
x
laye on op o he p e iously o med AlC O
x
(see
Fig. 6d). This is quan i a i ely e iden as he Al/C a io is much
highe (0.92) han he alue ob ained o he sample wi hou
di usion ba ie (0.68). A his s age, he e is some di usion o
i anium om he ba ie laye o he su ace and o i on om he
subs a e. Finally, a e an oxida ion ime o 24 h (Fig. 6e), he oxide
laye is hicke han 1 μm and he whole TiN bu ied laye disappea s,
mig a ing o he su ace. The oxide laye consis s o a s oichiome ic
alumina op laye (O/Al a io is 1.5) and a subsu ace AlC O
x
as can be
de i ed om he oscilla ions p esen in he C –Al p ofiles. The
solu ion o Fe inside he laye is now mo e e iden in acco dance
wi h obse a ions made by Ka esan o i on anspo ac oss alumina
scales [31]. This mul ilaye s uc u e is simila o he p edic ed by
Ho mann model [10] al hough in ou case he oxide op laye is
alumina and no ch omium oxide wi h he subsequen oxida ion
esis ance imp o emen . No e also he p ac ical disappea ance o
ni ogen a he su ace o his sample, in acco dance o he de-
ni ida ion model p oposed by Banakh e al. [3].InFig. 2b, he oxygen
p ofiles o he films wi hou oxida ion and a e 30 min, 1 h, 3 h and
24 h oxida ion a e shown o compa ison wi h hose ob ained
wi hou TiN ba ie laye (Fig. 2a).
3.3. Oxida ion pe o mance o AlC N/C N/AlC N mul ilaye s
In Sec ion 3.1 we ela ed he p esence o he TiN bu ied laye ,
close o he su ace, o he o ma ion o Al- ich oxides due o he
limi ed supply o C a oms o he su ace. In o de o co obo a e his
poin , a C N laye , which is a less e ec i e di usion ba ie , was
embedded in o he AlC N coa ing. By doing his, we assu e ha he
supply o C a oms o he su ace is no inhibi ed. The C N ba ie was
deposi ed a a dep h o 0.6 μm and he mul ilaye sample was
oxidised a 900 °C o 3 h. The e o e he esul s can be compa ed o
hose ob ained o AlC N/TiN/AlC N mul ilaye o Fig. 6d. Fig. 7 shows
he GDOES dep h p ofiles o a) he as deposi ed AlC N/C N/AlC N
sample and b) he sample a e 3 h o oxida ion. I is clea ha he
p esence o C N laye enhances he ch omium con en (Al/C a io is
0.66) and he hickness (280 nm) o he oxide scale as compa ed
wi h he sample con aining he TiN ba ie a simila dep h and
oxida ion empe a u e (see Table 1). Mo eo e , he C N laye
comple ely di uses o he su ace and he e is a seg ega ion o i on
ca bide om he subs a e a a dep h o 900 nm, comple ely
eplacing he ba ie laye . SEM EDX c oss sec ional mapping
(shown in Fig. 8) co obo a es he o ma ion o a su ace C - ich
oxide and a subsu ace FeC
x
laye .
Finally, in Fig. 9 we p esen , o compa ison pu poses, he wid h o
he g own oxide e sus he oxida ion ime o samples oxidised a
900 °C wi h a) no ba ie , b) TiN ba ie and c) C N ba ie . The
beneficial e ec o he p esence o he TiN di usion ba ie laye nea
he su ace can be clea ly obse ed. I significan ly educes he
oxygen inwa d di usion in o he laye and consequen ly esul s in an
inc ease in oxida ion esis ance a longe oxida ion imes. As can be
seen in he inse o Fig. 9, o sho oxida ion imes (up o 3 h) he
g own o he oxide ollows a pa abolic law,
x=B 1=2ð1Þ
whe e xis he hickness o he g owing oxide, Bis he pa abolic a e
cons an , and is he oxida ion ime [32]. I is e iden ha he a e o oxide
o ma ion is highe o samples wi h no ba ie (B=2.9±0.4nm s
−1/2
)
han when a TiN ba ie is p esen (B=1.6±0.1nm s
−1/2
). Mo eo e ,
al hough o samples wi h no ba ie he oxide s a g owing om e y
sho oxida ion imes, o samples wi h he TiN ba ie he e is an
incuba ion ime p io o he o ma ion o he scale (see he in e cep ion o
he fi ed line wi h he x-axis).
4. Conclusions
In his wo k we ha e s udied he oxida ion esis ance imp o e-
men o Al
70
C
30
N coa ings by ailo ing a mul ilaye s uc u e. To his
Fig. 5. C oss sec ional SEM image (le ) o as deposi ed AlC N/TiN coa ing wi h TiN ba ie bu ied a 0.7 μm. The do ed squa e a ea delimi a es he zone whe e elemen al mapping
was pe o med (see igh panels o C, Al, C , N, Ti, Fe and O).
955R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
pu pose we ha e employed GDOES and c oss sec ional SEM as
analy ical echniques. GDOES is a supe b ool o oxida ion
and di usion s udies hanks o i s high e osion a e (N2μm min
−1
),
sampling a e (N100 s
−1
) and p ecision (in he nanome e ange),
allowing he analysis o a la ge numbe o samples unde di e en
p epa a ion condi ions (i.e. oxida ion ime and empe a u e). In
combina ion wi h X-SEM elemen al maps, GDOES p o ides unique
in o ma ion ega ding he oxide s uc u e o ma ion due o i s supe b
accu acy o moni o in-dep h composi ional changes du ing
oxida ion.
GDOES and X-SEM esul s indica ed ha , upon oxida ion o an
AlC N single laye , C - ich oxides and oxyni ides a e o med due o
he high amoun o C a ailable o ou wa d di usion. Howe e , he
deposi ion o a di usion ba ie such as TiN embedded nea he
su ace (b1μm) imp o es he oxida ion esis ance o he AlC N-based
coa ings by:
 dec easing he ou wa d di usion a e o C .
 p omo ing he o ma ion o alumina a he han ch omium oxide.
 significan ly inc easing he Al a io wi hin he su ace oxidised
laye .
 educing he oxide inwa d di usion (up o 24 h oxida ion a 900 °C).
 inhibi ing he mig a ion o subs a e elemen s o he su ace.
Simila expe imen s ca ied ou using C N as embedded di usion
laye s did no esul in any oxida ion esis ance imp o emen . The
deposi ion o such laye s implies a con inuous C su plus o he
su ace and he e o e hey do no p e en C ou -di usion as in he
case o TiN laye s.
Fig. 6. GDOES p ofiles o AlC N/TiN coa ings wi h TiN ba ie bu ied a 0.6 μm, a) as deposi ed and a e oxida ion in ai a 900 °C o b) 30 min, c) 1 h, d) 3 h and e) 24 h.
956 R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
Acknowledgmen s
This wo k was financially suppo ed by he Spanish Minis y o
Science and Inno a ion (P ojec FUNCOAT, e . CSD2008-00023). REG
and JLE would like also o acknowledge he financial suppo om he
Ramon y Cajal p og amme.
Fig. 7. GDOES p ofiles o AlC N/C N coa ings wi h C N ba ie bu ied a 0.6 μm, a) as
deposi ed and b) a e oxida ion in ai a 900 °C o 3 h.
Fig. 8. C oss sec ional SEM image (le ) o AlC N/C N coa ing wi h C N ba ie bu ied a 0.6 μm a e oxida ion in ai a 900 °C o hou s. The do ed squa e a ea delimi a es he zone
whe e elemen al mapping was pe o med (see igh panels o Al, C , N, Fe, C and O).
Fig. 9. Oxide hickness e sus oxida ion ime o AlC N wi hou ba ie (open ci cles),
AlC N/TiN mul ilaye (closed ci cles) and AlC N/C N mul ilaye (closed squa e)
oxidized in ai a 900 °C. In he inse he oxide hickness is plo ed e sus he squa e
oo o he oxida ion ime o show he pa abolic oxide g ow h o sho oxida ion imes
(up o 3 h).
957R. Escoba Galindo e al. / Spec ochimica Ac a Pa B 65 (2010) 950–958
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