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Fed-Batch mcl- Polyhydroxyalkanoates Production in Pseudomonas putida KT2440 and ΔphaZ Mutant on Biodiesel-Derived Crude Glycerol

Abstract

Crude glycerol has emerged as a suitable feedstock for the biotechnological production of various industrial chemicals given its high surplus catalyzed by the biodiesel industry. Pseudomonas bacteria metabolize the polyol into several biopolymers, including alginate and medium-chain-length poly(3-hydroxyalkanoates) (mcl-PHAs). Although P. putida is a suited platform to derive these polyoxoesters from crude glycerol, the attained concentrations in batch and fed-batch cultures are still low. In this study, we employed P. putida KT2440 and the hyper-PHA producer ΔphaZ mutant in two different fed-batch modes to synthesize mcl-PHAs from raw glycerol. Initially, the cells grew in a batch phase (μmax 0.21 h–1) for 22 h followed by a carbon-limiting exponential feeding, where the specific growth rate was set at 0.1 (h–1), resulting in a cell dry weight (CDW) of nearly 50 (g L–1) at 40 h cultivation. During the PHA production stage, we supplied the substrate at a constant rate of 50 (g h–1), where the KT2440 and the ΔphaZ produced 9.7 and 12.7 gPHA L–1, respectively, after 60 h cultivation. We next evaluated the PHA production ability of the P. putida strains using a DO-stat approach under nitrogen depletion. Citric acid was the main by-product secreted by the cells, accumulating in the culture broth up to 48 (g L–1) under nitrogen limitation. The mutant ΔphaZ amassed 38.9% of the CDW as mcl-PHA and exhibited a specific PHA volumetric productivity of 0.34 (g L–1 h–1), 48% higher than the parental KT2440 under the same growth conditions. The biosynthesized mcl-PHAs had average molecular weights ranging from 460 to 505 KDa and a polydispersity index (PDI) of 2.4–2.6. Here, we demonstrated that the DO-stat feeding approach in high cell density cultures enables the high yield production of mcl-PHA in P. putida strains using the industrial crude glycerol, where the fed-batch process selection is essential to exploit the superior biopolymer production hallmarks of engineered bacterial strains.

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Fed-Batch mcl- Polyhydroxyalkanoates Production in Pseudomonas putida KT2440 and ΔphaZ Mutant on Biodiesel-Derived Crude Glycerol

Author: Borrero de Acuña, José Manuel; Rohde, Manfred; Saldias, Cesar; Poblete Castro, Ignacio
Publisher: Frontiers Research Foundation
Year: 2021
DOI: 10.3389/fbioe.2021.642023
Source: https://idus.us.es/bitstreams/b3fa7350-e37a-4b67-98df-b06087a7fd48/download
bioe-09-642023 Ma ch 10, 2021 Time: 14:6 # 1
BRIEF RESEARCH REPORT
published: 16 Ma ch 2021
doi: 10.3389/ bioe.2021.642023
Edi ed by:
P asun Kuma ,
Chungbuk Na ional Uni e si y,
Sou h Ko ea
Re iewed by:
Suchada Chanp a eep
Napa ho n,
Chulalongko n Uni e si y, Thailand
Vic o ia Eugenia San os Mazo a,
Complu ense Uni e si y o Mad id,
Spain
*Co espondence:
Ignacio Poble e-Cas o
[email p o ec ed]
Special y sec ion:
This a icle was submi ed o
Biop ocess Enginee ing,
a sec ion o he jou nal
F on ie s in Bioenginee ing and
Bio echnology
Recei ed: 15 Decembe 2020
Accep ed: 18 Feb ua y 2021
Published: 16 Ma ch 2021
Ci a ion:
Bo e o-de Acuña JM, Rohde M,
Saldias C and Poble e-Cas o I (2021)
Fed-Ba ch mcl-
Polyhyd oxyalkanoa es P oduc ion
in Pseudomonas pu ida KT2440
and 1phaZ Mu an on
Biodiesel-De i ed C ude Glyce ol.
F on . Bioeng. Bio echnol. 9:642023.
doi: 10.3389/ bioe.2021.642023
Fed-Ba ch mcl-
Polyhyd oxyalkanoa es P oduc ion in
Pseudomonas pu ida KT2440 and
1phaZ Mu an on Biodiesel-De i ed
C ude Glyce ol
José Manuel Bo e o-de Acuña1,2, Man ed Rohde3, Cesa Saldias4and
Ignacio Poble e-Cas o5*
1Ins i u e o Mic obiology, Technische Uni e si ä B aunschweig, B aunschweig, Ge many, 2B aunschweig In eg a ed
Cen e o Sys ems Biology (BRICS), Technische Uni e si ä B aunschweig, B aunschweig, Ge many, 3Cen al Facili y
o Mic oscopy, Helmhol z Cen e o In ec ion Resea ch, B aunschweig, Ge many, 4Depa amen o de Química Física,
Facul ad de Química y Fa macia, Pon i icia Uni e sidad Ca ólica de Chile, Macul, Chile, 5Biosys ems Enginee ing Labo a o y,
Facul y o Li e Sciences, Cen e o Bioin o ma ics and In eg a i e Biology, Uni e sidad And es Bello, San iago, Chile
C ude glyce ol has eme ged as a sui able eeds ock o he bio echnological p oduc ion
o a ious indus ial chemicals gi en i s high su plus ca alyzed by he biodiesel indus y.
Pseudomonas bac e ia me abolize he polyol in o se e al biopolyme s, including
algina e and medium-chain-leng h poly(3-hyd oxyalkanoa es) (mcl-PHAs). Al hough
P. pu ida is a sui ed pla o m o de i e hese polyoxoes e s om c ude glyce ol, he
a ained concen a ions in ba ch and ed-ba ch cul u es a e s ill low. In his s udy, we
employed P. pu ida KT2440 and he hype -PHA p oduce 1phaZ mu an in wo di e en
ed-ba ch modes o syn hesize mcl-PHAs om aw glyce ol. Ini ially, he cells g ew in a
ba ch phase (µmax 0.21 h−1) o 22 h ollowed by a ca bon-limi ing exponen ial eeding,
whe e he speci ic g ow h a e was se a 0.1 (h−1), esul ing in a cell d y weigh (CDW) o
nea ly 50 (g L−1) a 40 h cul i a ion. Du ing he PHA p oduc ion s age, we supplied he
subs a e a a cons an a e o 50 (g h−1), whe e he KT2440 and he 1phaZ p oduced
9.7 and 12.7 gPHA L−1, espec i ely, a e 60 h cul i a ion. We nex e alua ed he PHA
p oduc ion abili y o he P. pu ida s ains using a DO-s a app oach unde ni ogen
deple ion. Ci ic acid was he main by-p oduc sec e ed by he cells, accumula ing in
he cul u e b o h up o 48 (g L−1) unde ni ogen limi a ion. The mu an 1phaZ amassed
38.9% o he CDW as mcl-PHA and exhibi ed a speci ic PHA olume ic p oduc i i y
o 0.34 (g L−1h−1), 48% highe han he pa en al KT2440 unde he same g ow h
condi ions. The biosyn hesized mcl-PHAs had a e age molecula weigh s anging om
460 o 505 KDa and a polydispe si y index (PDI) o 2.4–2.6. He e, we demons a ed
ha he DO-s a eeding app oach in high cell densi y cul u es enables he high yield
p oduc ion o mcl-PHA in P. pu ida s ains using he indus ial c ude glyce ol, whe e he
ed-ba ch p ocess selec ion is essen ial o exploi he supe io biopolyme p oduc ion
hallma ks o enginee ed bac e ial s ains.
Keywo ds: mcl-poly(3-hyd oxyalkanoa es), ed-ba ch, c ude glyce ol, pseudomonas pu ida, PHA depolyme ase
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INTRODUCTION
The wo ldwide manu ac u e o pe ochemical plas ics eaches
o e 359 million ons annually as hese ma e ials a e essen ial
in ou cu en li es yle (Poble e-Cas o e al., 2020a;Tou nie
e al., 2020). Un o una ely, syn he ic plas ics a e no p one
o biodeg ada ion and massi ely accumula e in he oceans
and soil ecosys ems (Ze le e al., 2013;Lau e al., 2020).
Fac o s like empe a u e and adia ion decompose he polyme s
in small pa icles (<5 mm), en e ing now in o he ood
chain (Law and Thompson, 2014). This phenomenon is
de imen al o p ese ing na u al en i onmen s and human
heal h (Smi h e al., 2018), demanding ac ions o mo e owa d
a ci cula biop oduc ion economy. To his end, comme cial
subs i u es o pe ochemical plas ics a e he biodeg adable
poly(3-hyd oxyalkanoa es) (PHAs). These biopolyme s possess
physical and mechanical p ope ies simila o oil-based plas ics
displaying he mal malleabili y and elas ici y and ha ing
sui able b eaking poin s o he mo o ming (Laycock e al.,
2013). The indus ial sec o s ha exploi hese biopolyme s
include ood, ex ile, ag icul u e, biomedicine, and elec onics
(Raza e al., 2018).
PHAs a e na u ally occu ing inclusion bodies du ing nu ien
imbalance o med in mic obes’ cy osolic space and epo ed as
ene gy ese oi s (Madison and Huisman, 1999) and essen ial
elemen s o cope wi h di e en s ess agen s (Ob uca e al., 2017).
A mani old o companies cu en ly manu ac u es PHAs a a
la ge scale (Bo e o-de Acuña e al., 2017). Howe e , indus ial
p oduc ion o PHAs is cos ly, gi en high ope a ional expenses
because o he employed ca bon subs a e and downs eam
p ocessing (Chen e al., 2020). Hence, o o e come hese se backs,
was e ma e ials a ise as low-cos ca bon subs a es o sus ain
bac e ial g ow h and enewable polyes e p oduc ion (Cesá io
e al., 2014;Nielsen e al., 2017;Bo e o-de Acuña e al., 2019).
Combining enginee ed mic obial cell ac o ies wi h high cell
densi y e men a ions is a obus app oach o achie e ele a ed
PHA p oduc i i ies (Choi e al., 2020).
In he las decade, he biodiesel indus y has gene a ed la ge
quan i ies o c ude glyce ol, an ine i able by-p oduc esul ing
om he es e i ica ion p ocess o a y acids (Ga lapa i e al.,
2016). Gi en he high glyce ol su plus, he p oduc ma ke
p ice is con inually d opping (Zhang e al., 2020), making
i an a ac i e subs a e o de i e biochemicals (Kau e al.,
2020). Mic obial ca abolism o c ude glyce ol p esen s some
challenges since he biodiesel by-p oduc con ains me hanol,
aces o diesel, and hea y me als (Mo hes e al., 2007;Samul
e al., 2014). Rema kably, Pseudomonas s ains can endu e hese
oxic ma e ials (Poble e-Cas o e al., 2017) and uel glyce ol
me abolic p oduc s in o PHA biosyn he ic pa hways enabling
he syn hesis o medium-chain leng h (mcl-PHAs) (Kenny e al.,
2012;Pappala do e al., 2014;Fu e al., 2015;Liu e al., 2018)
and copolyme s o sho -co-medium-chain leng h polyes e s
(O ellana-Saez e al., 2019;Pacheco e al., 2019). Ba ch and ed-
ba ch p oduc ion o mcl-PHA is easible using c ude glyce ol
in Pseudomonas pu ida whe e he s ain KT2440 o med 34%
o he cell d y weigh (CDW) as polyes e wi h a inal p oduc
i e o 1.45 (g L−1) in 75 h (Poble e-Cas o e al., 2014a).
A newly isola ed soil s ain om Thailand, Pseudomonas sp.
ASC2, p o ed o syn hesize 3.02 (g L−1) o mcl-PHAs in lask
expe imen s. In a high cell densi y e men a ion, P. pu ida GO16
a ained 19 (g L−1) biomass using he was e polyol, showing a
speci ic PHA olume ic p oduc i i y o 0.13 (gPHA L−1h−1)
(Kenny e al., 2012).
While he polyme iza ion o PHAs in P. pu ida is well
cha ac e ized and elies on he PHA syn hase p o eins PhaC1 and
PhaC2, he no ye ully unde s ood depolyme iza ion p ocess is
a esul in pa o he enzyma ic ac ion o PHA depolyme ase
(PhaZ, PP_5004) (A ias e al., 2013). Di e en me abolic
s imuli go e n gene egula o y c oss alk, wi h he polyme iza ion
s. depolyme iza ion o PHA kine ics s ill unclea (Ka mann
e al., 2017;Velázquez-Sánchez e al., 2020). The accumula ing
e idence sugges s ha he polyme iza ion egula o y con ol
depends on he ype o ca bon subs a e (De Eugenio e al.,
2010). Inac i a ion o he phaZ gene in P. pu ida KT2442
boos ed mcl-PHA p oduc ion o cells g own on a y acids
(Cai e al., 2009). Con e sely, non- ela ed PHA ca bon sou ces,
glucose o glucona e, did no yield highe PHA i e s in his
mu an . Glyce ol-g own cells o a phaZ-lacking s ain o KT2440
p oduced 36% mo e biopolyme han he wild ype using c ude
glyce ol (Poble e-Cas o e al., 2014a). Using a y acids as
subs a es, a phaZ minus s ain o KT2440 o med mo e han 70
(g L−1) o unsa u a ed mcl-PHA in ed-ba ch cul u es (Vo e al.,
2015). These expe imen s laid he g oundwo k o challenging
he p oduc ion capaci ies o he phaZ-de icien mu an in high
cell densi y cul u es. He e, we assessed di e en eeding s a egies
o high i e PHA p oduc ion in P. pu ida s ains on indus ial
c ude glyce ol. The DO-s a ed-ba ch e men a ion is bes
sui ed o biocon e aw glyce ol in o he elas ome polyes e s
whe e he 1phaZ mu an and he pa en al KT2440 eached
mcl-PHA speci ic olume ic p oduc i i ies o 0.34 and 0.23 (g
L−1h−1), espec i ely.
RESULTS AND DISCUSSION
Cons an -Feeding PHA Syn hesis Unde
Ni ogen Limi a ion
P. pu ida KT2440 and a phaZ-de icien mu an s ain
demons a ed in a p e ious s udy o syn hesize e icien ly
mcl-PHAs om c ude glyce ol in ba ch cul u es (Poble e-
Cas o e al., 2014a). We now challenged hese na u al polyes e
p oduce s in he p ocess o choice o he indus ial p oduc ion o
PHAs, he ed-ba ch cul u e. Applying di e en eeding s a egies
using indus ial c ude glyce ol wi hou any modi ica ion
(C eme Oleo, GmbH, Ge many), we de eloped a h ee-s age
e men a ion whe e he wo ini ial phases aimed o o m biomass
and he hi d s age mcl-PHA unde ni ogen deple ion. The ba ch
cul u es s a ed wi h a biomass concen a ion o 0.13 (g L−1)
in a 4 L wo king olume bio eac o . The cul u e b o h ini ially
con ained 20 (g L−1) c ude glyce ol and 1 (g L−1) o glucose o
p e en a cha ac e is ic ex ended lag phase (Escapa e al., 2012;
Becke s e al., 2016), usually aking mo e han 10 h o P. pu ida
cells g owing on glyce ol as he sole C sou ce (Poble e-Cas o
e al., 2020b). As he P. pu ida cells p opaga e, oam de eloped
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FIGURE 1 | Cons an - eeding ed-ba ch mcl-PHA p oduc ion. The e men a ion p ocess comp ised h ee phases: (i) ba ch, (ii) exponen ial eeding, and (iii) cons an
eeding o c ude glyce ol (50 g h−1) unde ni ogen deple ion. Time p o ile o (A) P. pu ida KT2440 and (B) phaZ-knockou mu an . The da a ep esen he mean
alues and s anda d de ia ion om wo independen expe imen s.
in he bio eac o (a 3 h), which dispe sed once we p o ided
an i oam (200 µL L−1). A e 22-h cul i a ion, P. pu ida KT2440
and 1phaZ mu an had simila maximum speci ic g ow h
a es o 0.21 h−1(Figu e 1A), eaching a CDW o 11.5 g L−1
(Figu es 1A,B). Then, we s a ed eeding glyce ol exponen ially,
se ing he speci ic g ow h a e a nea ly 50% o µmax (0.1 h−1)
(Figu e 1). Du ing his phase, no glyce ol accumula ed in he
cul u e b o h o he cells sec e ed by-p oduc s due o he coupled
ca abolism and anabolism unde ca bon limi ing condi ions
(Poble e-Cas o e al., 2012;González-Cabalei o e al., 2015).
A 40 h cul i a ion, we no longe p o ided glyce ol and
ammonium; we ins ead p o ided a subs a e pulse o a ain
10 (g L−1) o glyce ol wi hin he bio eac o . This p ocedu e
igge ed ni ogen limi a ion, and once glyce ol was unde he
de ec ion limi (a e 1 h), we ed he subs a e, bu his ime a
a cons an mass low a e o 50 (g h−1). Du ing he biopolyme
p oduc ion phase, we upheld he ai low a e, p o iding only
il e ai ins ead. The DO e olu ion showed a ma ked inc ease
as he cells accumula ed highe amoun s o PHAs h ough he
p ocess, showing a educed O2demand as he cells no longe
duplica e (Figu es 1A,B). The P. pu ida s ains sec e ed ci ic
acid as he main co-p oduc as glyce ol accumula ed in he
medium, showing a inal yield on he polyol o 0.18 ±0.01 (g
g−1) and 0.16 ±0.02, o he wild- ype and he mu an s ain,
espec i ely (Table 1 and Figu e 1). Indeed, ni ogen deple ion
o glyce ol-g own P. pu ida cells inhibi s he TCA cycle enzymes
like isoci a e dehyd ogenase (ICD), slowing he ca bon lux
h ough he oxida i e ou e (Becke s e al., 2016). The biomass
su e ed a sligh educ ion in KT2440 and he phaZ-knockou
mu an om ∼50 (g L−1) o 45.4 and 46.7 (g L−1), espec i ely,
a common end o cells endu ing o e low me abolism (Xu
e al., 1999;Poble e-Cas o e al., 2014b). A he end o he
e men a ion p ocess (60 h), he wild- ype KT2440 syn hesized
9.7 (gPHA L−1) wi h a biopolyme con en o 21.4% o he CDW
(Figu e 1A and Table 1), while he 1phaZ dele ion mu an
achie ed 12.7 (gPHA L−1), amassing 27.2% o he cell biomass
as polyes e (Figu e 1B and Table 1). Finally, he monome ic
composi ion o he gene a ed biopolyme s by cons an - eeding
s a egy was domina ed by 3-hyd oxydecanoa e wi h a 75.4
and 76.1% ela i e mola ac ion in he wild- ype and 1phaZ
mu an , espec i ely (Table 1). The es o he monome s had he
ollowing dec easing p opo ion wi hin he polyme ic chain in
bo h es ed s ains: 3-hyd oxyoc anoa e, 3-hyd oxydodecanoa e,
3-hyd oxy-5-cis-dodecanoa e, 3-hyd oxyhexanoa e, and
3-hyd oxy e adecanoa e.
PHA P oduc ion Using a
Dissol ed-Oxygen-S a Feeding
(DO-S a ) Unde Ni ogen Limi a ion
Despi e he sound PHA olume ic concen a ion ob ained in
his s udy ope a ing he cons an - eeding scheme, he P. pu ida
s ains did no amass he PHA con en p e iously epo ed
in ba ch cul u es (Poble e-Cas o e al., 2014a). Thus, o ully
ha ness he biopolyme p oduc ion capaci ies o he 1phaZ
mu an and he wild ype, a dissol ed oxygen-s a (DO-s a )
eeding app oach was applied. This well-con olled s a egy has
p o en o yield highe PHA amoun and con en in enginee ed
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TABLE 1 | Medium-chain leng h (mcl-PHA) p oduc ion in Pseudomonas s ains unde a ious e men a ion modes u ilizing c ude glyce ol.
S ain P oduc ion
mode
Biomass PHA PHA
con en
YCIT/Gly
Ci a e
yield
YPHA/Gly
PHA yield
Speci ic PHA
olume ic
p oduc i i y
Monome ic composi ion (%) Re e ences
(g L−1) (g L−1) (%w ) (g g−1) (g g−1) (g L−1h−1) C6 C8 C10 C12 C12:1 C14
P. pu ida
KT2440
Cons an
eeding
45.3 9.7 21.4 0.18 0.08 0.16 1.2 15.3 75.4 5.7 2.4 0.3 This s udy
1phaZ Cons an
eeding
46.7 12.7 27.2 0.16 0.10 0.21 1.3 16.1 76.1 5.9 0.6 N.D. This s udy
P. pu ida
KT2440
DO-s a 49.5 13.8 27.9 0.36 0.11 0.23 0.8 15.8 73.3 5.6 4.5 0.4 This s udy
1phaZ DO-s a 52.4 20.4 38.9 0.32 0.13 0.34 1.2 16.7 76.2 5.4 0.5 N.D. This s udy
P. pu ida GO16 Fed ba ch 19.0 6.3 33.2 N.D. N.S 0.13 3 18 35 13 15 7 Kenny e al., 2012
Pseudomonas
sp. ASC2
Ba ch 10.7 3.0 28.2 N.D N.S. 0.04 N.D. 4.8 N.D. N.D. 95.2 N.D. Muangwong e al., 2016
N.D., No de ec ed; N.S., No shown.
P. pu ida s ains on glucose and a oma ics (Poble e-Cas o e al.,
2014b;Bo e o-de Acuña e al., 2020). Fo biomass o ma ion,
we epea ed he same g ow h condi ions as hose employed
du ing he cons an - eeding app oach, whe e a mix u e o
pu e oxygen and ai was p o ided o a oid oxygen limi a ion.
Ni ogen was always su icien a his s age, eaching bo h s ains
biomass p oduc ions o nea ly 50 (g L−1) (Figu e 2). A his
poin , we p o ided a pulse o glyce ol (10 g L−1) o enable
he cells o consume he emaining ammonium, and o ge
a be e DO esponse, we p o ided only il e ai as ca ied
ou in he cons an - eeding cul i a ions. Likewise, ci a e began
o accumula e in he cul u e b o h due o he me abolic shi
p o oked by ni ogen limi a ion (Figu e 2). As a esponse o
glyce ol exhaus ion, he DO sa u a ion inc eased; hus, e e y ime
he dissol ed oxygen exceeded a alue o 70%, an au oma ed
addi ion o he subs a e (20 g L−1glyce ol) occu ed in an
in e al o 15 min (Figu e 2). This eeding ope a ion did
no educe he o med biomass, and he in acellula polyes e
syn hesis boos ed, main aining a apid pace o accumula ion
un il he e mina ion o he p ocess (Figu e 2). A e 20 h o
eeding d i en by he DO esponse, he wild- ype s ain a ained
a biomass i e o 49.5 (gCDW L−1), o which 13.8 (g L−1)
consis ed o mcl-PHA (Figu e 2A and Table 1). Simila ly, he
depolyme ase-de icien mu an achie ed a biomass yield o 52.4
(gCDW L−1) bu comp ised an enhanced biopolyme yield o
20.4 (g L−1)—o e all PHA con en 38.9%w (Figu e 2B). The
speci ic PHA olume ic p oduc i i y (0.34 g L−1h−1) eached
by he 1phaZ mu an is he highes epo ed oday o de i e
mcl-PHA using indus ial c ude glyce ol (Table 1). P. pu ida
KT2440 and i s phaZ knockou mu an s ain sec e ed 48 (g
L−1) o ci ic acid in he DO-s a s age (Figu e 2). Howe e ,
ci a e yields on glyce ol ob ained in he ed-ba ch cul i a ions
we e lowe (Table 1) han he alues p e iously epo ed (0.5 g
g−1) in ba ch cul u es (Poble e-Cas o e al., 2014a). The co-
p oduc ion o ci a e no only is de imen al in e ms o ca bon
loss o biopolyme syn hesis bu also impac s nega i ely o he
PHA p oduc ion p ocess as p oduc ion cos s boos , and he
addi ion o he base solu ion o main ain he op imal pH exe s
a dilu ion e ec lowe ing he PHA olume ic p oduc i i ies
(Wa necke and Gill, 2005).
I is clea ha u he me abolic enginee ing e o s mus
a oid he en y o he ca bon lux in o he TCA cycle du ing
he biopolyme p oduc ion phase o diminish o ganic acid
o ma ion in P. pu ida KT2440. The e a e se e al ou es o
achie e his, beginning wi h he o e exp ession o ace yl-CoA
ca boxylase (ACC), which con e s ace yl-CoA in o malonyl-
CoA, whe e he la e is he main p ecu so o PHA syn hesis
o subs a es me abolized h ough he cen al ca bon me abolism
(Rehm e al., 1998;Poble e-Cas o e al., 2013). Ano he pa h
is o block he en y o ace yl-CoA in o he K ebs cycle by
inac i a ing in i o he ci a e syn hase enzyme using RNA
in e e ence o an isense RNA (Desai and Papou sakis, 1999;Ko
e al., 2020), as he gene ic sys ems can be ac i a ed du ing he
ni ogen-limi ing phase, which may ha e no nega i e impac s on
biomass o ma ion in he ini ial nu ien -su icien phase. Finally,
inspec ion o he monome composi ion o he biosyn hesized
PHA highly esembled he p e ious eeding egime’s alues. The
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FIGURE 2 | DO-s a ed-ba ch mcl-PHA p oduc ion. The cul u e comp ised h ee phases: (i) ba ch, (ii) exponen ial eeding, and (iii) DO-s a esponse o subs a e
eeding unde ni ogen limi a ion. Time p o ile o (A) P. pu ida KT2440 and (B) phaZ-knockou mu an . The da a ep esen he mean alues and s anda d de ia ion
om wo independen expe imen s.
mos abundan hyd oxy acid encoun e ed in bo h s ains was
he C10 (Table 1). This monome ’s ela i e mola ac ion in he
pa en al s ain was 73.3%, whe eas he 1phaZ knockou mu an
p esen ed 76.2% (Table 1).
Visualiza ion o he Biosyn hesized
mcl-PHA and Physical P ope ies
C ude glyce ol con ains ha m ul compounds, including
me hanol, sal s, and hea y me als (Mo hes e al., 2007;Samul
e al., 2014). These elemen s impai cell g ow h and e oke
s ess esponses a he p o eome and ansc ip ome le els
(Mana a e al., 2012;Fu e al., 2015;Bojano iˇ
c e al., 2017).
This oxic eeds ock migh also in luence cell mo phology and
he polyme iza ion p ocess o he polyes e s. Figu e 3 depic s
mic og aphs acqui ed by ansmission elec on mic oscopy
aken a he maximum PHA o ma ion poin (60 h) in he
cons an eeding (3A, KT2440 and 3B, 1phaZ mu an ) and
DO-s a e men a ions (3C, KT2440 and 3D, 1phaZ mu an ).
Nei he he pa en al s ain no he phaZ-dis up ed mu an
displays signi ican cellula mo phological a iance o al e ed
PHA inclusion bodies (Figu e 3). Con e sely o a p e ious
s udy on c ude glyce ol, he cells showed no agg ega ion
(Poble e-Cas o e al., 2014a), indica ing obus g ow h and
p ope mixing. Impu i ies p esen in he subs a e sou ce
as black do s we e dis inc i e in bo h g owing P. pu ida
s ains. No ably, in acellula PHA s uc u es had no appa en
al e a ion by dele ing he polyme disassembling enzyme PhaZ
(Figu es 3B,D). As p e iously no ed, P. pu ida s ains g own on
c ude glyce ol p esen ed la ge numbe s o in acellula PHA
g anules han hose cul i a ed on pu e glyce ol (Poble e-Cas o
e al., 2014a), which a e mo e une enly shaped (Figu es 3A–D).
The PHA mo phology depends on a ious ac o s, including he
le el o exp ession o g anula associa e p o eins like phasins
and PHA polyme ase and depolyme ase (Jend ossek, 2009),
which in u n ely on he cul u e condi ions and he g ow h
subs a e (De Eugenio e al., 2010). Unde s ess, PHA-p oducing
bac e ia al e he PHA con en and i s mo phology as a esponse
mechanism imp o ing he su i al a e when cells h i e unde
high sal concen a ions and low and ele a ed empe a u es o
encoun e ing oxic compounds (Ob uca e al., 2020). As aw
glyce ol con ains me hanol and hea y me al, his could explain
he in acellula g anule’s obse ed al e a ions.
We also un eiled he he mal p ope ies o he biosyn hesized
mcl-PHA ia di e en ial scanning calo ime y (DSC) o pu i ied
biopolyme sampled a 60-h cul i a ion om he bio eac o s.
The ob ained glass ansi ion poin s (Tg) we e e y simila
among he p oduced mcl-PHAs (−10.5 o −11.9◦C) showing
a single Tg cha ac e is ic o a copolyme o medium-chain
leng h polyes e s (Cheema e al., 2012;Pacheco e al., 2019;
Figu e 3E). As dis inc i e elas ome s, he mel ing endo he ms
we e in he ange o 56.7–59.3◦C (Chan Sin e al., 2010;
Gumel e al., 2012). Mos impo an ly, he molecula weigh
o he pu i ied PHA was highe han 400 KDa (Figu e 3E),
a p e equisi e o p ocessing hese kinds o mac omolecules
indus ially (Mo hes e al., 2007), especially as so ene ma e ials
(Muangwong e al., 2016;Liu e al., 2018). Toge he , he
PHA he mal and physical p ope ies did no a y signi ican ly
be ween he polyes e s syn hesized by wild- ype and he phaZ
minus mu an (Figu e 3E). A Pseudomonas esino o ans s ain
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FIGURE 3 | T ansmission elec on mic og aphs o P. pu ida cells in ed-ba ch e men a ion aken a 60 h e men a ion. (A) P. pu ida KT2440 cons an eeding,
(B) phaZ-knockou mu an cons an eeding, (C) P. pu ida KT2440 DO-s a , and (D) phaZ-knockou mu an DO-s a . (E) The mal p ope ies o he biosyn hesized
mcl-PHA: T ansi ion glass empe a u e (Tg), mel ing empe a u e (Tm), and c ys alliza ion empe a u e (Tc). Molecula weigh (Mw), a e age-numbe molecula weigh
(Mn), and polydispe si y index (PDI). The alues ep esen mean and s anda d de ia ion om wo eplica es.
lacking he phaZ gene p esen ed he same molecula weigh s and
he mal p ope ies o he accumula ed PHA as he pa en al s ain
(Solaiman e al., 2003). Fu he , gi en he high polydispe si y
index alues (PDI >2), he syn hesized mcl-PHA on c ude
glyce ol would also pe o m app op ia ely in ex ude s as
he elas ome s exhibi na ow a e age-numbe mola mass
dis ibu ion (Mn, 190 KDa), whe e hese alues a e ela i ely
close o comme cial polyes e s (Debuissy e al., 2017). While
ex ac ing he PHA om he cells, we could app ecia e he
elas ome ilm ha emained a e chlo o o m e apo a ion in a
Pe i dish o pu i ica ion. Film ma e ials a e pa amoun in he
packaging and ag oindus y sec o s. A ilmable mcl-PHA was
syn hesized by Pseudomonas medi e anea using aw glyce ol
(Pappala do e al., 2014). The ob ained mcl-PHA p esen ed nea ly
he same p opo ion o C10 in he monome ic chain han he
ilmable biopolyme , and abo e all, bo h elas ome s display Tm
alues highe han 50◦C and Mw o 400 KDa.
CONCLUSION
In his s udy, we demons a ed ha he applied eeding s a egy
du ing mcl-PHA syn hesis in P. pu ida s ains using he c ude
glyce ol as subs a e in luences he amoun o o med polyes e
bu no hei physical p ope ies. We p o ed ha a DO-s a
ed-ba ch p ocess is a mo e sui able eeding s a egy han he
cons an - eeding app oach o me abolize he oxic c ude glyce ol
esul ing in nea ly 50% mo e biopolyme a he end o he
e men a ion in he phaZ-de icien mu an and he wild- ype
KT2440. The a ained speci ic PHA olume ic p oduc i i y
by 1phaZ knockou mu an (0.34 g L−1h−1) is a s ep
u he in he ques o de i e mcl-PHA om he polyol o he
biodiesel indus y in a mo e cos -e ec i e ashion. The e is s ill
oom o imp o emen conce ning PHA p oduc ion since he
P. pu ida cells sec e ed high ci ic acid le els. Fu he me abolic
enginee ing endea o s mus educe he ca bon was age and
edi ec ca bon lux owa d polyes e biosyn he ic pa hways o
mining he cell ac o y’s PHA p oduc ion pe o mance.
METHODS
P. pu ida S ains
The wild- ype P. pu ida KT2440 (DSM 6125) was ob ained om
he DSMZ collec ion, Ge many, and he 1phaZ mu an was
cons uc ed in a p e ious s udy (Poble e-Cas o e al., 2014a).
These s ains we e used o he di e en ed-ba ch e men a ions.
Cul u e Condi ions
S ains we e s o ed in 25% glyce ol a −80◦C as glyce ol s ocks.
Cells we e ou inely s eaked on o Lu ia–Be ani (LB) aga pla es
and g own o e nigh o isola e single colonies. Fo any shake
lask cul i a ion, P. pu ida s ains we e ae obically g own a
180 pm and 30◦C. Single colonies we e picked om he pla e and
ans e ed in o a 50 mL shake lask con aining 10 mL o LB liquid
medium. De ined minimal medium (M9) con aining 6 (g L−1)
c ude glyce ol (C eme Oleo, GmbH, Hambu g, Ge many) was
employed o subsequen p e-cul u e cul i a ion. The indus ial
glyce ol con ains 80% glyce ol, 0.5% me hanol, 10% ash, 3%
o ganic ma e , and 6.5% wa e . The M9 medium composi ion
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consis ed (pe li e ) o 12.8 g Na2HPO4·7H2O, 3 g KH2PO4,
4.7 g (NH4)2SO4, and 0.5 g NaCl. A e au ocla e s e iliza ion,
he medium was supplemen ed wi h il e ed ace elemen s [6.0
FeSO4·7H2O, 2.7 CaCO3, 2.0 ZnSO4·H2O, 1.16 MnSO4·H2O,
0.37 CoSO4·7H2O, 0.33 CuSO4·5H2O, and 0.08 H3BO3(mg
L−1)] and 0.12 g o MgSO4·7H2O. Ten millili e s o M9 medium
in a 50 mL shake lask was inocula ed wi h he o e nigh LB-
g own cul u e a an ini ial OD a 600 nm o 0.2 and incuba ed
o e nigh . A second p e-cul u e was ini ia ed by ans e ing
a p ede e mined olume o he p e ious one in o 300 mL o
M9 medium con aining 10 g L−1c ude glyce ol in 1 L ba led
E lenmeye lasks and cul i a ed o e nigh .
Fed-Ba ch Cul i a ions
The ed ba ches we e seeded wi h he second p e-cul u e
o a ain an ini ial cell densi y o (OD600 0.26). The ed-
ba ch eac o con ained M9 medium supplemen ed wi h 20 g
L−1c ude glyce ol, 0.12 g L−1MgSO4·7H2O, and 8 ml o
he ace elemen solu ion. O e all, 4 L o wo king olume
was se up in a 15 L essel (B10 s i ed ank bio eac o ,
Biologische Ve ah ens echnik, Basel, Swi ze land) o conduc
he e men a ion p ocesses. The ai low a e was main ained a
10 L min−1(ai - o-pu e oxygen a io was se o 10:1) du ing he
biomass p oduc ion phase. In he PHA p oduc ion phase, he
ai low a e was kep , bu pu e oxygen was no longe needed,
and he eac o was spa ged only wi h comp essed ai , p o iding
be e DO esponse when he ca bon subs a e was supplied.
The empe a u e was se a 30◦C and 12.5 (w/ ) o NH4OH
was added as equi ed o s abilize pH o 6.8 ±0.1 du ing he
cou se o he biomass o ma ion phase and as ni ogen supply
o a oid N limi a ion. Then, in he PHA p oduc ion phase,
he base was eplaced by NaOH 10% (w/ ). When equi ed,
Tego An i oam (E onik, Ge many) was supplemen ed o p e en
oaming (200 µL L−1). The agi a ion speed was au oma ically
adjus ed o 800 pm in o de o keep he dissol ed oxygen le el
abo e 20% ai sa u a ion.
The eeding solu ion con ained pe li e : 780 g c ude glyce ol
and 12 g MgSO4·7H2O. An exponen ial eeding s a egy was
applied du ing he biomass p oduc ion phase, ollowing an
exponen ial unc ion (Eq. 1).
F( )=µse (V0.X0)e(µse . )(S0.Yxs)−1(1)
He eby, Fis he eed a e (L h−1), µse is he desi ed speci ic
g ow h a e (se o 0.1 h−1), S0is he subs a e concen a ion o
he eed medium (780 g L−1c ude glyce ol), is he ime a e
eed s a (h), Yxs is he biomass yield on c ude glyce ol aken
om Poble e-Cas o e al. (2014a),V0is he ini ial olume o he
cul u e (L), and X0is he ini ial biomass le el (g cells L−1).
Biomass Quan i ica ion and Analy ical
P ocedu es
The op ical densi y (OD600 nm) was egis e ed o e ime in a
spec opho ome e (Ul aspec 2000; Hi achi, Japan) o de e mine
cell g ow h. Ten millili e s o cells was ha es ed a 9,000×g o
10 min a 4◦C and washed once wi h dis illed wa e p io o CDW
g a ime ic quan i ica ion in p e-weighed ubes. The cell pelle
was d ied o cons an weigh a 100◦C. A pho ome ic es (LCK
303 ki , Hach Lange, Danahe , Uni ed S a es) se ed o measu e
o line he ammonium le els in he supe na an . Supe na an
samples we e wi hd awn and acco dingly dilu ed o analyze he
c ude glyce ol and o ganic acid (ci a e, isoci a e, succina e,
uma a e, mala e, py u a e, and oxaloace a e) concen a ions by
HPLC Agilen 1260 (Agilen , K e eld, Ge many). The HPLC
sys em was equipped wi h an 8-mm Rezex ROA-o ganic acid
H column (Phenomenex, Uni ed S a es), which was ope a ed
a 65◦C. The mobile phase consis ed o 0.013 N H2SO4a
a 0.5 ml min−1 low coupled wi h a RID de ec o sys em
(Agilen se ie1260).
PHA Cha ac e iza ion and Quan i ica ion
The polyes e s we e i s ly me hanolized in o de o de e mine
he PHA monome ic composi ions and he in acellula PHA
con en . Fo his, 10 ml o cul u e was ans e ed o a alcon
ube and cells we e ha es ed a 9,000 ×g o 10 min a 4◦C
(Eppendo 5810 R, Hambu g, Ge many). Pelle s we e washed
once wi h dis illed wa e . The supe na an s we e disca ded,
and he pelle ed cells we e s o ed a −20◦C un il needed. The
me hanolysis p ocedu e was pe o med as p e iously speci ied
(Bo e o-de Acuña e al., 2014). Gas ch oma og aphy (GC)
coupled wi h mass spec ome y (MS) was used o analyze he
me hyl es e s o monome s. One millili e o he o ganic phase
was injec ed in o a Va ian GCMS sys em 450GC/240MS ion
ap mass spec ome e (Va ian Inc., Agilen Technologies) a
a spli a io o 1:10. The so wa e employed o p ocess he
esul ing da a was he MS Wo ks a ion 6.9.3 (Va ian Inc., Agilen
Technologies). The di e en compounds, i.e., he me hyl es e s o
3-hyd oxyexanoa e, 3-hyd oxyoc anoa e, 3-hyd oxydecanoa e,
3-hyd oxydodecanoa e, 3-hyd oxy-5-cis-dodecanoa e, and 3-
hyd oxy e adecanoa e, we e spli by using a Fac o Fou VF-
5ms capilla y column (30 m ×0.25 mm i.d. ×0.25 mm
ilm hickness), including calib a ion wi h comme cial PHB
(Sigma−Ald ich, MI, Uni ed S a es) and pu i ied mcl−PHA
om a p e ious wo k (Oli a-A ancibia e al., 2017). The ca ie
gas helium was se o a low a e o 0.9 ml min−1. The
empe a u es o he injec o and ans e line we e es ablished a
275 and 300◦C, espec i ely. The o en empe a u e was s epwise
p og ammed as ollows: 40◦C o 2 min, ising p og essi ely om
40 o 150◦C a a a e o 5◦C min−1and ul ima ely inc easing o
280◦C a a cons an a e o 10◦C min−1. To cap u e posi i e ions,
an elec on ioniza ion a 70 eV was se led, while he mass spec a
we e egis e ed by scanning ions o m/z 50 o m/z 650. The
PHA concen a ion was de e mined by he me hod desc ibed by
Lage een e al. (1988). The pe cen age o biopolyme in ela ion
wi h he CDW in wo biological eplica es was a e aged ou o
asce ain PHA con en (w %).
T ansmission Elec on Mic oscopy
P io o ixa ion, he bac e ia we e cooled down o 4◦C. Nex ,
2% o glu a aldehyde and 5% o o maldehyde (5%) we e added.
Cells we e subsequen ly washed wi h cacodyla e bu e (0.01 mol
L−1cacodyla e, 0.01 mol L−1CaCl2, 0.01 mol L−1MgCl2
6H2O, and 0.09 mol L−1suc ose, pH 6/9) and s ained o
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1 h a oom empe a u e wi h 1% aqueous osmium solu ion.
Dehyd a ion was achie ed by adding ace one a inc easing
concen a ions (10, 30, 50, 70, 90, and 100%) and incuba ing
he samples o 30 min a each ime. Solely he dehyd a ion
wi h 70% ace one con aining 2% u anyl ace a e was allowed
o e nigh . The Spu o mula o ha d esin was applied o
in il a e samples wi h an epoxy esin. A diamond kni e was
used o slice he samples in o ul a- hin sec ions, which we e
u he coun e s ained wi h a mix u e o u anyl ace a e and
lead ci a e. A TEM910 ansmission elec on mic oscope (Ca l
Zeiss, Obe kochen, Ge many) was ope a ed a an accele a ion
ol age o 80 kV o acqui e images. Digi al imaging o ul a-
hin sec ions was acqui ed wi h a Slow-Scan CCD-Came a
(P oScan, 1,024 ×1,024, Scheu ing, Ge many) wi h ITEM-
So wa e (Olympus So Imaging Solu ions, Muns e , Ge many).
Di e en ial Scanning Calo ime y
Analysis
The glass ansi ion, c ys alliza ion, and mel ing empe a u es
(Tg,Tc, and Tm, espec i ely) o each sample we e de e mined
by a Me le –Toledo DSC 821e. The ollowing i e cycles we e
pe o med: (i) a i s hea ing om −40 o 200◦C a 10◦C min−1,
(ii) an iso he m o 3 min, (iii) a cooling om 200 o −40◦C a
10◦C min−1, (i ) an iso he m o 3 min, and ( ) a second hea ing
om −40 o 200◦C a 10◦C min−1.
Size Exclusion Ch oma og aphy
Measu emen s
The weigh a e age molecula weigh s (Mw) and he espec i e
polydispe si y indices o he samples we e de e mined by
size exclusion ch oma og aphy (SEC) along wi h a s a ic
ligh sca e ing Dawn EOS in line wi h an Op ilab DSP
in e e ome ic e ac ome e (bo h we e ob ained om Wya
Technology) using CHCl3as he mobile phase and a calib a ion
cu e cons uc ed using polys y ene s anda d samples. The
SEC measu emen was pe o med on a Dionex P590A liquid
ch oma og aphy pump equipped wi h a gua d column and wo
PLgel 5-mm Mixed C (300 ×7.5 mm) columns in se ies wi h
a Visco ek di e en ial e ac ome e . The eluen was CHCl3a a
low a e o 1.0 mL min−1a 25◦C. Polys y ene s anda ds wi h a
molecula weigh ange o 1,020–1,944,000 we e used o gene a e
a uni e sal calib a ion cu e.
DATA AVAILABILITY STATEMENT
The o iginal con ibu ions p esen ed in he s udy a e included
in he a icle/supplemen a y ma e ial, u he inqui ies can be
di ec ed o he co esponding au ho /s.
AUTHOR CONTRIBUTIONS
IP-C concei ed and pe o med he ed-ba ch e men a ion and
analy ics. CS pe o med he he mal analysis. MR ca ied ou he
TEM s udies. JB-dA and IP-C in e p e ed he da a and w o e he
manusc ip . All au ho s con ibu ed o he a icle and app o ed
he submi ed e sion.
FUNDING
IP-C acknowledges inancial suppo om he p ojec s
INACH RG_17_19 and ANID-PIA-Anillo INACH ACT192057.
We acknowledge he Ge man Resea ch Founda ion and
he Open Access Publica ion Funds o he Technische
Uni e si ä B aunschweig.
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