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Experimental study of the use of a transfer function to find rail corrugation from axle-box accelerations

Abstract

This investigation uses a scale vehicle-track experimental facility to study the calculation of rail corrugation using vertical accelerations measured in the axle-box of rail vehicles and a transfer function (TF). The rail corrugated profile is machined in the rail heads of the scale track following a periodic function with four harmonics. Experiments are performed with a scale bogie-like vehicle at different forward velocities in the range inspection velocities. Two simple analytical forms of the TF are studied: the kinematic TF, that assumes that the axle box follows the rail profile, and the TF of a 2-dof model of the vehicle-track system. For the vehicle response analysis, this work proposes to normalize the measured acceleration with the square of the forward velocity of the vehicle, that is assumed to be approximately constant. This normalized acceleration reduces the effect of the forward velocity on the TF. Experimental results show that the kinematic TF can be used to measure the track corrugation for moderate forward velocities providing reasonable but not accurate results. The limitation of the kinematic TF is mainly due to free flights and wheel rail curvature incompatibility. The measured axle-box accelerations may include frequency peaks that are not excitation frequencies and can distort the rail profile measurement. Results show that linear elastic models like the assumed 2-dof model do not explain the appearance of these non-excitation peaks.

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Experimental study of the use of a transfer function to find rail corrugation from axle-box accelerations

Author: Yu, Xinxin; Muñoz Moreno, Sergio; Urda Gómez, Pedro; Fernández Aceituno, Javier; Rodríguez Gómez, Miguel; Escalona Franco, José Luis
Publisher: Elsevier
Year: 2025
DOI: 10.1016/j.measurement.2025.117058
Source: https://idus.us.es/bitstreams/6c377eae-70ad-4798-abd6-740b90446510/download
Expe imen al s udy o he use o a ans e unc ion o ind ail co uga ion
om axle-box accele a ions
Xinxin Yu
a,d,*
, Se gio Mu˜
noz
b
, Ped o U da
a
, Ja ie F. Acei uno
c
,
Miguel Rod íguez G´
omez
a
, Jos´
e L. Escalona
a
a
Dep . o Mechanical and Manu ac u ing Enginee ing, Uni e si y o Se ille, Spain
b
Dep . o Ma e ials and T anspo a ion Enginee ing, Uni e si y o Se ille, Spain
c
Dep . o Mechanical and Mining Enginee ing, Uni e si y o Ja´
en, Spain
d
Au oma ion Technology and Mechanical Enginee ing, Facul y o Enginee ing and Na u al Sciences, Tampe e Uni e si y, Finland
ARTICLE INFO
Keywo ds:
Vehicle ib a ion
No malized accele a ion
Signal p ocessing
T ack i egula i y
ABSTRACT
This in es iga ion uses a scale ehicle- ack expe imen al acili y o s udy he calcula ion o ail co uga ion
using e ical accele a ions measu ed in he axle-box o ail ehicles and a ans e unc ion (TF). The ail
co uga ed p o ile is machined in he ail heads o he scale ack ollowing a pe iodic unc ion wi h ou ha -
monics. Expe imen s a e pe o med wi h a scale bogie-like ehicle a di e en o wa d eloci ies in he ange
inspec ion eloci ies. Two simple analy ical o ms o he TF a e s udied: he kinema ic TF, ha assumes ha he
axle box ollows he ail p o ile, and he TF o a 2-do model o he ehicle- ack sys em. Fo he ehicle esponse
analysis, his wo k p oposes o no malize he measu ed accele a ion wi h he squa e o he o wa d eloci y o
he ehicle, ha is assumed o be app oxima ely cons an . This no malized accele a ion educes he e ec o he
o wa d eloci y on he TF. Expe imen al esul s show ha he kinema ic TF can be used o measu e he ack
co uga ion o mode a e o wa d eloci ies p o iding easonable bu no accu a e esul s. The limi a ion o he
kinema ic TF is mainly due o ee ligh s and wheel ail cu a u e incompa ibili y. The measu ed axle-box
accele a ions may include equency peaks ha a e no exci a ion equencies and can dis o he ail p o ile
measu emen . Resul s show ha linea elas ic models like he assumed 2-do model do no explain he
appea ance o hese non-exci a ion peaks.
1. In oduc ion
Rail co uga ion is a wa e- ype wea along he ail wi h a ange o
wa eleng hs be ween 10 and 1000 mm [1]. I o en appea s in me o
lines, u ban ailways, and high-speed ailways, esul ing in ema kable
ib a ion and noise ha a ec he ope a ing pe o mance o ail ehi-
cles. Co uga ion o ma ion is a complex p ocess ha is a ec ed by he
ehicle- ack dynamic in e ac ions [2]. Li e al. [3] p oposed ha lon-
gi udinal comp ession modes and co esponding longi udinal ack dy-
namics a e esponsible o co uga ion ini ia ion, and his s udy u he
is alida ed by using he 1/5 scaled V-T ack es ig [4].
Due o he sho wa eleng hs and ampli udes, i s measu emen has
been adi ionally done using walking-speed olleys, a a ound 1 m/s,
pushed by human ope a o s [5]. This echnique is commonly known as a
di ec measu ing me hod. Besides hei low speed o ope a ion, he
di ec measu ing me hod a e obus wi h high accu acy (abou he o de
o mic ons) and can be used no only o demons a e he se e i y o he
co uga ion bu also o quan i y he smoo hness o he e-p o iling
p ocess. Howe e , some o hei main disad an ages a e he ac ha
hey a e equi ed o s op he line a ic due o hei limi a ions on speed
and he ac ha only one ail pe passing is measu ed. Tha is why
manu ac u e s, and he esea ch communi y ha e deeply wo ked
h ough he las decades in he de elopmen o echniques ha can be
used onboa d a comme cial eloci ies.
The echniques, which a e commonly known as indi ec measu ing
me hods, make use o measu emen s o noise [5], imaging p ocessing
algo i hms [6] and axle-box accele a ion (ABA) measu emen s. In [7,8]
i was p oposed ha he co uga ion o he ack can be ob ained om
he measu emen o en i onmen al noise, making i a con enien way
o he indi ec measu emen o ail co uga ion. In he wo k o Liu e al.
* Co esponding au ho a : Dep . o Mechanical and Manu ac u ing Enginee ing, Uni e si y o Se ille, Spain.
E-mail add esses: [email p o ec ed], [email p o ec ed] (X. Yu), [email p o ec ed] (S. Mu˜
noz), [email p o ec ed] (P. U da), [email p o ec ed] (J.F. Acei uno),
[email p o ec ed] (M.R. G´
omez), [email p o ec ed] (J.L. Escalona).
Con en s lis s a ailable a ScienceDi ec
Measu emen
jou nal homepage: www.else ie .com/loca e/measu emen
h ps://doi.o g/10.1016/j.measu emen .2025.117058
Recei ed 11 Oc obe 2024; Recei ed in e ised o m 30 Janua y 2025; Accep ed 18 Feb ua y 2025
Measu emen 249 (2025) 117058
A ailable online 20 Feb ua y 2025
0263-2241/© 2025 The Au ho s. Published by Else ie L d. This is an open access a icle unde he CC BY license ( h p://c ea i ecommons.o g/licenses/by/4.0/ ).
[7], an indi ec me hod is p oposed ha employs wa ele packe
decomposi ion (WPD) o analyze he ene gy le els o wheel- ail noise,
which is cap u ed by a mic ophone moun ed on he bogie. Wei e al. [8]
de eloped an inspec ion algo i hm based on in e io noise o iden i y he
posi ion, cha ac e is ic wa eleng h, and se e i y o ail co uga ion. The
me hod u ilizes he measu emen da a om a mic ophone ins alled on
he ca iage loo o high-speed ailway (HSR) ains and ABA.
Compu e ision echnique is one ype o noncon ac echnologies
ha can be used o he ack quali y inspec ions. Chen e al. [9] com-
bined he adi ional cho d wi h he lase senso and came as o ob ain a
p ecise measu emen o ail co uga ion. Howe e , hei sys em can only
un a he maximum speed o 6 km/h. A compu e ision-based iden i-
ica ion app oach is p o ided in [6] o assess he se e i y o ail co u-
ga ion. Gaza udi [10] de eloped a high-speed ail co uga ion
measu emen sys em based on lase iangula ion p inciple and image
p ocessing echniques. Bu he measu emen sys em in [10] has only
been es ed on he manu ac u ed co uga ed ails by CNC wi h a con-
s an wa eleng h o 50 mm and ampli udes om 0.01 mm o 0.1 mm.
Fu he mo e, Lee e al. [11] es ima ed he co uga ion wa eleng h on
ail heads using he compu e ision echnique and a ea u e desc ip o
app oach.
ABA measu emen has he ad an age o low cos , easy main enance,
and comme cial speeds. In his echnology, he accele a ion o he axle
box is assumed o be equal o he accele a ion o a igid wheelse .
Bocciolone e al. [12] s udied he ail s a us based on he co ela ion
be ween he oo mean squa e (RMS) o he ABA measu emen s and he
co uga ion. Simila esea ch was conduc ed by Tanaka e al. [13] whe e
he de ec ion accu acy be ween he leading and ailing ABA measu e-
men s is compa ed using a co uga ion-ABA measu emen co ela ion.
In addi ion, Sal ado e al. [14] sugges ed he op imal sampling and
il e ing equencies and he loca ion o accele ome e s on he axle-box
o he de ec ion o co uga ion and ib a ion modes. Hassanieh e al
[15] de eloped a machine lea ning (ML) model o c ea e he mo ing
RMS o he co uga ion using he ABA signals measu ed om a com-
me cial ain. The esul s show ha he es ima ion based on he ML
model [15] is mo e accu a e when compa ing he one based on he
model-based TF [16]. A ime-domain app oach is de eloped in [17] o
es ima e he co uga ion using a wheel- ail in e ac ion model wi h he
inpu o ABA signals. A one-dimensional con olu ion neu al [18] and a
da a-d i en me hod [18,19] using a ehicle- ack coupling simula ion
model and op imiza ion app oaches, a e employed o es ima e he
co uga ion wa eleng h and dep h om he ABA signals. S ill, he
esea ch in [17–19] is ca ied ou unde ideal condi ions in a simula ed
en i onmen .
I he wa eleng h o a ack de ec is ela i ely long, anging om 3
o 200 m, i is ypically classi ied as ack i egula i y. T ack i egula i ies
can be measu ed h ough bo h con ac and non-con ac me hods. Con-
ac me hods include app oaches such as walking-speed olleys, while
non-con ac me hods in ol e he use o inspec ion ains equipped wi h
lase s and came as. De ailed e iews o ack i egula i y measu emen
echniques a e p o ided in [20]. The ollowing pa ag aph in oduces
ecen de elopmen s in he es ima ion o ack i egula i ies. The Kal-
man il e (KF) algo i hm is used in [21] o iden i y ack i egula i ies
on ailway b idges using ehicle accele a ion as inpu s. The esul s
shows ha he de eloped KF can p oduce accu a e esul s e en in he
p esence o measu emen noise, non-s a iona y ehicle ope a ing con-
di ions, pa ame e unce ain ies, and bounda y sp ing e ec s. S ano
e al. [22] es ima ed he la e al wheel- ail con ac o ces and ack i -
egula i ies using a Cen al Di e ence Kalman Fil e wi h he eloci y
and accele a ion measu emen s o he bogie ame as inpu s. Simila ly,
an unknown inpu obse e is cons uc ed o es ima e he ack i egu-
la i ies [23] using a ehicle suspension model wi h mul i-senso accel-
e a ion measu emen s as inpu . Howe e , he model-based app oach
de eloped in [23-5 a e only demons a ed unde he simula ion
en i onmen .
The dynamic in e ac ion be ween he ehicle and ack is complex,
making he ela ionship be ween ack i egula i ies and ehicle
esponse equally in ica e. Lei e al. [24] examines he e ec o he
spa ial cohe ence o ack i egula i ies on ailway ehicle dynamics
using a mul ibody simula ion model, e ealing ha he cohe ence e ec
dec eases as he i egula i y’s wa eleng h sho ens, he eby jus i ying
he assump ion o incohe en exci a ions a high equencies. Fu he -
mo e, Ka is e al [25] s udied he co ela ion be ween ehicle esponse
and ack i egula i ies using simula ions and measu emen s om a
passenge ca . Howe e , a s ong co ela ion is only obse ed in he
simula ion en i onmen , indica ing ha he eal-wo ld ack s i ness
a ec s he ABA dynamics. The s udy o [26] in oduces a simple and
e icien p edic ion scheme o ain-induced g ound and building i-
b a ions. The ib a ions a e p edic ed in he equency domain by
conside ing h ee key s ages: ’emission’ (exci a ion om ailway
a ic), ’ ansmission’ (wa e p opaga ion h ough he soil), and
’immission’ ( ans e o buildings). Xu and Zhai [27] examined he
impac o spa ial a iabili y in he geome y, physical, and mechanical
p ope ies o ailway acks on ain- ack in e ac ion. Simula ion esul s
show ha he spa ial a ia ion o ack pa ame e s signi ican ly a ec s
wheel- ail in e ac ion and ack ib a ions, highligh ing he impo ance
o conside ing hese unce ain ies in ain- ack dynamic analysis. A
no el d i e-by sys em is p oposed by [28] o high-speed ailways o
de ec esonan b idges using he di e ence o he measu ed ack i -
egula i ies be ween he i s and las ehicles o a ain. Nume ical and
expe imen al esul s demons a e ha his me hod can accu a ely de ec
esonan b idges wi h spans anging om 20 o 60 m. Xu and Liu [29]
p opose a coupled sleepe - ehicle- ack model o analyze he impac o
ack geome y and i egula i ies on wheel- ail in e ac ion. The simu-
la ion esul s indica e ha he a ia ion in ail geome y a he c ossing
sec ion has a mo e signi ican e ec on wheel- ail in e ac ion han ail
i egula i ies. This phenomenon is u he alida ed using he mul ibody
dynamics p og ams VI-Rail and Simpack by [30].
The TF o equency esponse unc ion (FRF) is commonly used in
s uc u al dynamics o cha ac e ize he dynamic esponse o a physical
sys em in he equency domain [31]. I de ines he ela ionship be ween
inpu (such as loads o exci a ions) and ou pu (such as dynamic e-
sponses in e ms o displacemen , eloci y, o accele a ion). The ela-
ionship be ween he ABA and he ail co uga ion can be conside ed as
a single inpu –single ou pu sys em and he TF is assumed o ha e he
capabili y o de ec co uga ion. Based on he ABA spec um and he TF
o he wheel- ail sys em, Liu e al. [32] de eloped a me hodology o
de e mine he main enance limi o ail co uga ion. Howe e , he
p oposed es ima ion o he main enance limi is es ic ed o he e-
quency band o in e es and he ack ype.
The esea ch ques ion o his pape is he use he TF o he de i a-
ion o ail co uga ion using he ABA accele a ion measu emen s as he
inpu s. The objec i e o he pape is no o ind an accu a e TF associa ed
wi h he ehicle and ack used in he expe imen s. As i will be shown in
he con en o he pape , he calcula ion o he speci ic TF o he p oblem
a hand is no needed o check i he concep o he TF, ha is associa ed
wi h linea esponse a he ope a ion condi ions, wo ks easonably well
when measu ing co uga ion. Two simple app oaches, he kinema ic TF
and he TF o a 2-do model, a e compa ed. In he expe imen s, a 1:10
scaled expe imen al ack and ehicle a e used. The co uga ion is
machined on he ail head and measu ed wi h lase o wo k wi h a well-
known exci a ion. Resul s ob ained unde labo a o y condi ions canno
be di ec ly ex ended o eal scale ehicles and ack, bu hey can be
help ul o he de elopmen o a de ec ion p ocedu e o ail co uga ion
based on ABA signals. This pape is o ganized as ollows. Sec ion 2
shows he ounda ion o he wo simple TFs conside ed in his wo k.
Sec ion 3 p o ides he de ails o he expe imen al se up: he ack, he
ehicle and he machined co uga ion p o ile. Sec ion 4 shows he
expe imen al esul s and includes a discussion abou he use o he TFs
o he measu emen o co uga ion. Summa y and conclusions a e
p o ided in Sec ion 5.
X. Yu e al.
Measu emen 249 (2025) 117058
2
2. Fundamen als o he accele a ion o pa h-p o ile ans e
unc ion
2.1. Kinema ic ans e unc ion
The simples model ha can be used o ind he TF conside s a igid
wheel mo ing wi h a cons an o wa d eloci y V on an i egula p o ile,
as shown in Fig. 1. This model is called he e he kinema ic model.
The e ical posi ion z
w
( ) o he igid wheel is gi en by:
zw( ) = u(s)|s=V +R,(1)
whe e s is he a c-leng h coo dina e along he ack, u(s)is he ail
p o ile and R is he adius o he wheel. Equa ion (1) means ha he
ajec o y o he cen e o he wheel is a ansla ed copy o he ail
p o ile. Fo his assump ion o be ue, he ul ilmen o he igid body
assump ion is no enough. Two o he condi ions mus apply:
The e a e no ee ligh s o he wheel. The wheel s ays in con ac wi h
he ail. In o he wo ds, he con ac o ce is always comp essi e.
The e is cu a u e compa ibili y be ween he wheel and he ail p o-
ile. In o he wo ds, he cu a u e o he wheel is la ge han he
cu a u e o he ail p o ile, 1/R≥uʹʹ, whe e uʹʹ is he second space-
de i a i e o he ail p o ile, o an app oxima ion o he p o ile
cu a u e.
I he model applies, he accele a ion o he cen e o he wheel can
be ob ained by di e en ia ing Eq. (1) using he chain ule, as ollows:
¨
zw=V2uʹʹ,(2)
whe e he ‘do ’ ep esen s ime de i a i e and ‘p ima’ he space de i -
a i e. Taking he Fou ie ans o m o bo h sides o Eq. (1) shows ha
Zw( ) = U( ), whe e is ime equency, in cycles/s, Zw( )is he Fou ie
ans o m o zw( ), and U( )is he Fou ie ans o m o u(V ). This
equali y is alid o all equencies excep a =0, due o he dis ance R
be ween he pa allel ajec o ies. The Fou ie ans o m o he e ical
accele a ion o he wheel, ¨
Zw( ),is ela ed o he Fou ie ans o m o he
displacemen by ¨
Zw( ) = − (2
π
)2Zw( ). Using his ela ionship, he
ollowing TF is ob ained:
Tkin
ABA( ) =
¨
Zw( )
U( )= − (2
π
)2,(3)
whe e his unc ion is called he e kinema ic ans e unc ion om accel-
e a ion o p o ile. TFs a e usually de ined as he ans o m o he inpu
(p o ile) di ided by he ans o m o he ou pu (accele a ion). Howe e ,
in Eq. (3) he de ini ion is aken as ou pu di ided by inpu . Wi hou
losing gene ali y, his de ini ion is used h oughou his pape o con-
enience, because he esul ing exp essions a e simple and mo e
amilia in he con ex o he heo y o mechanical ib a ions.
Because he p o ile is a space unc ion, i makes mo e sense o u n i
in o a unc ion o he space equency , in cycles/m. This is e y simple
because =V . Subs i u ing yields:
Tkin
ABA( ) = − (2
π
V )2.(4)
Ob iously, he TF depends on he o wa d eloci y o he wheel V. I he
measu ed ABA accele a ion is no malized by he squa e o he o wa d
eloci y, he kinema ic TF becomes eloci y independen , as ollows:
ano =
¨
zw
V2=uʹʹ⟹T
kin
no ( ) = Ano ( )
U( )= − (2
π
)2,(5)
whe e ano is he no malized accele a ion, wi h uni s o cu a u e (m
−1
),
and Ano i s Fou ie ans o m.
2.2. Simple dynamic ans e unc ion
The kinema ic model is no gene ally alid because in he wheel- ail
sys ems he e a e many sou ces o lexibili y:
1. The local elas ici y in he wheel- ail in e ace, some imes called
He zian s i ness [33].
2. The lexibili y o he bea ing in he axle-box.
3. The s uc u al lexibili y o he ail.
4. The s uc u al lexibili y o he wheel.
The simples model o he wheel- ail sys em ha accoun s o lexi-
bili y is he 2-do dynamic model shown in Fig. 2. The e ical
displacemen o he cen e o he wheelse is zw, and mw,cwand kw a e i s
gene alized mass, damping and s i ness cons an s. The e ical
displacemen o he ail sec ion unde he wheelse is z , and m ,c and k
a e i s gene alized mass, damping and s i ness cons an s. The equa ions
o mo ion o he sys em abou he e ical s a ic equilib ium posi ion a e
gi en by:
[mw0
0m ][¨
zw
¨
z ]+[cw−cw
−cwcw+c ][˙
zw
˙
z ]+[kw−kw
−kwkw+k ][zw
z ]
=[kwu+cw
˙
u
−kwu−cw
˙
u]⇒M¨
q+C˙
q+Kq =F( )(6)
whe e m, c, and k a e he mass, equi alen iscous damping coe icien
and s i ness cons an o he sys em, espec i ely. Rep esen ing he ack
dynamics using concen a ed elemen s (poin mass, dashpo , sp ing)
ha un wi h he ehicle is a common modeling echnique in ail oad
dynamics, as done o example in he model used in he Manches e
Benchma k [34]. The esea ch g oup o he au ho s o his pape has
de eloped a compu a ional me hodology [35], called Mo ing Modes
Me hod, ha can be used o ob ain he “ unning” cons an s associa ed
wi h he ack lexibili y using a de ailed ini e elemen model.
As i is gene ally he case, assume ha kw≫k . Le us de ine he
s i ness a io N=kw/k ≫1. Assume also ha he a io o damping
cons an s ul ils N=cw/c . The mass a io is de ined as:
α
=m /mw.
No e ha in N he ail cons an is in he denomina o while in
α
he
wheelse cons an in in he denomina o . This is done on pu pose
because k and mw a e easie o measu e han kw and m , espec i ely.
The assump ion ha N=cw/c implies s i ness-p opo ional damp-
ing. In his case, he eigen alue analysis based on he mass and s i ness
ma ices p o ide he na u al equencies and modes o ib a ion,
Fig. 1. (a) Kinema ic wheel- ack model. (b) Cu a u e incompa ibili y. Fig. 2. Two-do ehicle- ack model.
X. Yu e al.
Measu emen 249 (2025) 117058
3
yielding:
K−
ω
2M=0⇒
ω
=
ω
n1,
ω
n2
[K−
ω
ni2M]ϕ=0⇒ϕ=ϕ1,ϕ2⇒ Φ = [ϕ1ϕ2],(7)
whe e
ω
ni and ϕi, i=1,2, a e he na u al equencies and modes o
ib a ion and Φ is he modal ma ix. These equa ions can be sol ed
symbolically, yielding:
ω
n1≅
k
mw(1+
α
)
√,
ω
n2≅
Nk (1+
α
)
α
mw
√,Φ
≅⎡
⎢
⎣1+1
N(1+
α
)−
α
(1−1
N(1+
α
))
1 1 ⎤
⎥
⎦,(8)
whe e he assump ion N≫1 has been used o he simpli ica ion. Fo he
s anda d modal ans o ma ion, he new se o modal coo dina es p=
[p1p2]T, such ha q=Φp, a e subs i u ed in o he equa ions o
mo ion, yielding:
ΦTMΦ¨
p+ΦTCΦ˙
p+ΦTKΦp=ΦTF( )⇒m¨
p+c˙
p+kp = ( ),(9)
whe e he modal mass, damping and s i ness ma ices and he modal
o ce a e gi en by:
m≅[mw(1+
α
)0
0
α
mw(1+
α
)],c≅[c 0
0Nc (1+
α
)2],k
≅[k 0
0Nk (1+
α
)2], ( ) ≅ ⎡
⎢
⎣
1
N(1+
α
)
− (1+
α
)
⎤
⎥
⎦(kwu+cw
˙
u).(10)
The uncoupled equa ions o mo ion in e ms o he modal coo dina es
a e gi en by:
mw(1+
α
)¨
p1+c
˙
p1+k p1=1
(1+
α
)(k u+c
˙
u),
m
¨
p2+cw(1+
α
)˙
p2+kw(1+
α
)p2= − (kwu+cw
˙
u).(11)
As shown in Fig. 3, he sys em beha es a a modal le el as wo suspended
ehicles mo ing on i egula acks. The mass, suspension p ope ies
and le el o i egula i ies ha hese ehicles “see” can be obse ed in he
igu e. Taking he Fou ie ans o m o hese equa ions and eo ganizing
yields:
P1(
ω
) = (k +i
ω
c )
k −
ω
2mw(1+
α
)+i
ω
c
1
(1+
α
)U(
ω
) = 1
(1+
α
)T1(
ω
)U(
ω
),
P2(
ω
) = − (kw+i
ω
cw)
kw(1+
α
)−
ω
2m +i
ω
cw(1+
α
)U(
ω
) = − 1
(1+
α
)T2(
ω
)U(
ω
),
(12)
whe e i=
−1
√, P1(
ω
), P2(
ω
), U(
ω
)a e he Fou ie ans o ms o p1( ),
p2( ), u(s/V), espec i ely, and T1(
ω
)and T2(
ω
)a e modal ans-
missibili y unc ions. The ansmissibili y unc ions can be ew i en
using he usual non-dimensional pa ame e s in he heo y o ib a ions,
as ollows:
T1(
ω
) = (1+2iξ1
τ
1)
1−
τ
12+2iξ1
τ
1
,T2(
ω
) = (1+2iξ2
τ
2)
1−
τ
22+2iξ2
τ
2
,(13)
whe e ξ1=c /(2
ω
n1mw(1+
α
)), ξ2= (1+
α
)cw/(2
ω
n2m )a e he
damping ac o s associa ed wi h each mode, and
τ
1=
ω
/
ω
n1,
τ
2=
ω
/
ω
n2 a e he non-dimensional ack i egula i y equencies.
Using he modal ans o ma ions om Eq. (8), he Fou ie ans o m
o he o iginal coo dina es yields:
[Zw(
ω
)
Z (
ω
)]=Φ[P1(
ω
)
P2(
ω
)]
=⎡
⎢
⎣(1+1
N(1+
α
))P1(
ω
)−
α
(1−1
N(1+
α
))P2(
ω
)
P1(
ω
)+P2(
ω
)
⎤
⎥
⎦
≅[P1(
ω
)−
α
P2(
ω
)
P1(
ω
)+P2(
ω
)].(14)
Subs i u ing Eq. (12) in o Eq. (14) yields:
Zw(
ω
) ≅ (1
(1+
α
)T1(
ω
)+
α
(1+
α
)T2(
ω
))U(
ω
) = Tw(
ω
)U(
ω
).(15)
Tha means ha he ansmissibili y o m ack co uga ion o axle-box
displacemen , Tw(
ω
), is a linea combina ion o T1(
ω
)and T2(
ω
). When
he ehicle goes e y slow, he equency o he exci a ion
ω
end o ze o
and bo h, T1(
ω
)and T2(
ω
), end o one, he e o e:
V⟶0⟹
ω
⟶0⟹T1(
ω
)⟶1,T2(
ω
)⟶1⟹Tw(
ω
)⟶1
(1+
α
)+
α
(1+
α
)
=1.
(16)
I he co uga ion o axle-box ansmissibili y ends o one, he axle-box
pe ec ly ollows he ail co uga ion o low o wa d eloci y V, as
expec ed.
The dynamic ans e unc ion om ail co uga ion o axle-box
no malized accele a ion, ha is de ined as ¨
zw( )/V2, is gi en by
Tdyn
no ( ) = 1
(1+
α
)Tno ,1( )+
α
(1+
α
)Tno ,2( ),Tno ,1( )
= − (2
π
)2(1+2iξ1
τ
1)
1−
τ
12+2iξ1
τ
1
,Tno ,2( ) = − (2
π
)2(1+2iξ2
τ
2)
1−
τ
22+2iξ2
τ
2
,
(17)
The dynamic TF om ail co uga ion o axle-box accele a ion is gi en
by
Tdyn
ABA( ) = V2Tdyn
no ( ).(18)
Apa om speed V, he dynamic TF based on a 2-do sys em depends on
i e pa ame e s: he na u al equencies n1 and n2, he damping ac o s
Fig. 3. Modal esponse o wo-do ehicle- ack model.
X. Yu e al.
Measu emen 249 (2025) 117058
4
ξ1 and ξ2, and he mass a io
α
. Assuming he alues: n1=332 Hz, n2=
1035 Hz, ξ1=0.0295, ξ2=0.0173,
α
=0.11, Fig. 4 shows Tdyn
ABA( )
( op) and Tdyn
no ( )(bo om) o di e en o wa d eloci ies o he
wheelse anging om 0.5 o 2.5 m/s. Sec ion 3.2 will show ha he
assumed alued o he i e pa ame e s a e ac ually he expe imen ally
iden i ied alues o he wheel- ail sys em used in his pape .
The plo on op is he TF based on he ABA accele a ion and he plo
a he bo om is he TF based on he no malized accele a ion. As is can be
obse ed, he use o a no malized accele a ion is s ill con enien in he
dynamic case because o low equencies all he TF’s collapse o he
kinema ic one, ha is a s aigh line wi h slope 2 when plo ed in log-
a i hmic scale, as ollows:
log(Tkin
no )=2[log( )+log(2
π
)],(19)
The esonance peaks mo e o smalle space equencies when he o -
wa d eloci y inc eases. I can be in e p e ed ha , he lowe he o wa d
eloci y V, he wide is he ange o space equencies whe e he kine-
ma ic model is alid. In p ac ice, his means ha he lowe he inspec-
ion eloci y he wide is he ange o measu able co uga ion
wa eleng hs a oiding esonance e ec s, ha clea ly in oduce unce -
ain y in o he measu emen . I he wa eleng h o he ack de ec is
ela i ely long (3––200 m), hen hey a e called “i egula i y” ins ead o
“co uga ion”. Con a y o he p oblem o esonance e ec s, measu ing
i egula i ies using ABA a low inspec ion eloci y may ha e a sensi-
i i y p oblem, because he e ical accele a ion induced in he axle-box
may be oo small.
Mo e complex and de ailed dynamic model o he wheel- ack sys-
em can be de eloped o yield a mo e accu a e TF ha in u n depends
on a la ge se o pa ame e s. Anyway, he concep o he TF wo ks only
i he sys em dynamics is linea . The pu pose o his pape is o check he
alidi y o he TF expe imen ally using a scaled ehicle- ack sys em
wi h co uga ion ha is desc ibed in nex sec ion.
3. Expe imen al se up
3.1. Vehicle- ack sys em
The 1:10 scaled ack is loca ed on he oo o he School o Engi-
nee ing a he Uni e si y o Se ille [36]. I is 90 m long and is o med by
s aigh segmen s, wo cu es wi h 24 m and 6 m adii, and ansi ion
segmen s, as shown in he plan iew o Fig. 5 (a). The ails a e manu-
ac u ed using ec angula s eel beams, whe e a scaled e sion o he
UIC-54 ail p o ile has been machined jus in he ail head a ea. Fig. 5 (b)
shows he geome y o he cen eline o he ack and he loca ion o he
co uga ed segmen s.
The scaled ehicle, shown in Fig. 6, is a bogie wi h wo igid
wheelse s. The p ima y suspension includes eigh helical sp ings con-
nec ing bo h wheelse s wi h he bogie ame. The ehicle ins umen a-
ion includes:
Two piezoelec ic accele ome e s (b and is PCB Piezo onics and
e e ence is 352C33 wi h 50 g- ange) ins alled on he axle-boxes in
he on wheelse and a hi d one in he cen al pa o he bogie
ame. All accele ome e s measu e e ical accele a ions.
A high p ecision encode (b and is Kuble and e e ence is
05.2400.1122.0360) ha egis e s he o a ion o he on wheelse .
A da a acquisi ion sys em (b and is Na ional Ins umen s and e e -
ence is NI myRio) wi h acquisi ion a e o 5 KHz.
The ehicle is d i en wi h a Maxon elec ic mo o using conical gea s
in he ansmission.
3.2. Expe imen al modal analysis
The expe imen al modal analysis o he wheelse on he ack was
pe o med as obse ed in Fig. 7. An impac hamme was used in he
es s. Two accele ome e s we e used. One was ins alled on he axle-box
while he second was ins alled in he oo o he ail. Loca ions we e
selec ed o measu e he accele a ions associa ed wi h he 2-do model
shown in Fig. 2. Fig. 8 shows he measu ed accele a ions. The accele -
a ions a e app oxima ely a w0-ha monic signal, whe e he high-
equency ha monic, wi h an app oxima e equency o 1 MHz, dies
ou app oxima ely a 8 ms. A e wa ds, only he low equency ha -
monic, wi h an app oxima e equency o 300 Hz, emains. The high
equency has li le e ec on he accele a ion o he ail. I can also be
obse ed ha o he low equency ib a ion he axle-box and he ail
ib a e in phase, wi h highe ampli ude on he axle-box. Howe e , o
he high equency ha monic, ib a ion happens a app oxima ely 180◦
o phase di e ence and much highe ampli ude on he axle-box. All
hese ema ks a e consis en wi h he 2-do model p esen ed in Sec ion
2.2 and i s analy ical modal analysis.
Fig. 4. Top: dynamic TF based on accele a ion. Bo om: dynamic TF based on no malized accele a ion.
X. Yu e al.
Measu emen 249 (2025) 117058
5

Fig. 9 shows he ecep ance o he axle-box ob ained wi h he powe
spec al densi ies o he con ac o ce a he impac hamme and he
accele a ion a he axle-box and hei c oss-spec al densi y. The cu e is
i ed o he esul s o he modal analysis o he 2-do model shown in
Sec ion 2.2. The modal p ope ies, needed o ind he ansmissibili y
unc ions T1(
ω
)and T2(
ω
)gi en in Eq. (13) a e:
ω
n1=2
π
×332 ad/s,
ω
n2=2
π
×1035 ad/s,ξ1=0.0295,ξ2=0.0173
Φ=[1.5787 −2.1438
1 1 ].(20)
Numbe s gi en in Eq. (20) coincide wi h hose used o plo he TFs in
Fig. 4. The e o e, he TFs shown in Fig. 4 a e no jus an example, bu he
ac ual unc ions associa ed wi h he scale wheel- ack sys em used in
his esea ch acco ding o he expe imen al modal analysis.
In ailway dynamics, he P2 equency is he lowes na u al e-
quency o he e ical ib a ion o a wheelse unning on he ack. An
app oxima ion o his equency can be ob ained assuming a simple
mass-sp ing sys em in which he wheelse mass and e ical s i ness o
he ack a e used o se he model pa ame e s. The na u al equency
ω
n1, whose analy ical o mula is gi en in Eq. (8) and has an expe i-
men ally measu ed alue o 332Hz, can be conside ed as he P2 e-
quency o he scaled ack. Conside ing ha in eal acks his equency
lies in he in e al 30 – 100 Hz, i can be concluded ha he scale ack is,
in ela i e e ms, much s i e han a eal ack [37].
3.3. Co uga ed ails
Fou ail segmen s o 1.8 m, which a e ins alled wo on he le side
and wo on he igh side, ha e been machined o c ea e a co uga ed
ailhead p o ile. The co uga ed a ea co e s mo e han 3.6 m because
he s a ing and end poin s in he le and igh sides do no coincide.
The e o e, he e a e a eas a he en ance and exi wi h co uga ion only
in one side and a cen al a ea wi h bo h ails co uga ed.
The co uga ion p o ile is buil by adding ou ha monic unc ions
wi hou phase di e ence, as ollows:
z (s) = ∑
4
i=1
Bisin(2
π
λi
s),(21)
whe e he ampli udes Bi and he wa eleng hs λi a e gi en in Tab 1.
Acco ding o he s anda d EN-13231–2 [38], and conside ing he
scale, he selec ed wa eleng h lies wi hin he anges 30–100 mm and
100–300 mm. Howe e , he ampli udes Bi a e no scaled bu exagge -
a ed due o he di icul y o machine a p o ile wi h ampli ude o jus a
ew mic ons.
Machining was done wi h a CNC model LAGUN L-650 wi h a
sphe ical 2-mm end-milling cu e . This machine, shown in Fig. 10 has a
Fig. 5. (a): Plan iew o he scaled ack: ae ial pho og aph and (b) scheme o he ack cen e line.
Fig. 6. Scaled ehicle: a) le iew, b) igh iew.
X. Yu e al.
Measu emen 249 (2025) 117058
6
Fig. 7. Expe imen al modal analysis o wheel on ack.
Fig. 8. Accele a ions measu ed wi h expe imen al modal analysis.
Fig. 9. Axle-box ecep ance measu ed wi h expe imen al modal analysis.
X. Yu e al.
Measu emen 249 (2025) 117058
7
1-µm p ecision in Ca esian displacemen and a o al ope a ing leng h o
600 mm. Tha means ha machining he 1.8 ail segmen s equi es 3
phases, wi h he esul ing inaccu acies a he connec ing sec ions.
Including he ime equi ed o calib a ion and alignmen , a pe iod o 61
h was used in he machining p ocess, being 2 h and 40 min he ime
equi ed o machine each 600 mm-segmen .
The ins alled co uga ed ails, shown in Fig. 11, a e loca ed a he
ack dis ance s =54.9 m in he le side and a he ack dis ance s =
55.6 m in he igh side.
A e machining, he ailhead p o iles we e measu ed wi h a lase
p o ilome e . Fig. 12 shows he le and igh ail p o iles along 1.8 m. I
can be obse ed ha :
•In he i s 0.8 m he le ail is co uga ed, bu he igh one is no .
•Co uga ion, his is, sho wa eleng h i egula i y, appea s supe -
imposed o e a longe wa eleng h i egula i y, as i happens in eal
acks.
•The machined co uga ion is no pe ec ly pe iodic, as expec ed.
Fig. 13 shows he measu ed e ical p o ile o he igh ail a e
de ending, ha is he one ha will be used in he esul s p esen ed in
his pape . Fig. 14 shows he spec a o his e ical p o ile. The op plo
o Fig. 14 shows he RMS spec um, and he bo om plo shows he PSD.
Bo h spec a a e shown because bo h will be used in he calcula ion o
he TF in la e sec ions. Peaks a he design wa eleng hs (5, 10, 20, 30
mm) a e clea ly obse ed. The peak alues o he RMS spec a coincide
wi h he alues gi en in he ou h ow o Table 1 di ided by 
2
√.
To analyse he esul s ha will be shown in he nex sec ion, i is
impo an o obse e ha he p o ile unc ion gi en in Eq. (21) can be
conside ed as a pe iodic unc ion whose pe iod is he leas common
mul iple o he wa eleng hs gi en in he hi d ow o Table 1, his is,
λlcm =60mm. The e o e, he p o ile unc ion can be w i en as a Fou ie
se ies, as ollows:
z (s) = a0+∑
∞
i=1
aisin(i2
π
0s),(22)
being 0=1
λlcm =16,61/m he undamen al pe iod, and a2=B1,a3=
B2,a6=B3,a12 =B4,and ai=0 o all o he i.
3.4. F ee ligh s and cu e compa ibili y
In he expe imen s made in his in es iga ion he ehicle a elled
wi h app oxima e o wa d eloci ies o 0.5, 1.0, 1.5, 2.0 and 3.0 m/s. I
he kinema ic wheel- ail model shown in Fig. 1 applies, a simple o ce
balance shows ha he wheel ail no mal con ac o ce is gi en by:
Fc=m(g+¨
zw).(24)
The e o e, he no mal con ac o ce will end o change sign whene e
he e ical accele a ion o he wheel is nega i e and equal in no m o
he accele a ion o g a i y. Using he kinema ic assump ion, and
conside ing he equa ion o he p o ile gi en in Eq. (21), he e ical
accele a ion o he wheel yields:
¨
zw( ) = ∑
4
i=1−Bi(2
π
λi
V)2
sin(2
π
λi
V ).(25)
The e o e, he ampli ude o he e ical accele a ion associa ed wi h
each o he ou ha monics is gi en by Bi(2
π
λiV)2
,i=1,2,3,4.
A simple o ce balance shows ha he wheelse sepa a es om he
ack when he ampli ude o he ine ia o ce equals he s a ic o ce
ansmi ed by he wheelse , his is, i s own weigh plus hal he weigh
o he es o he ehicle, as ollows:
Fig. 10. (a): CNC machine model LAGUN L-650. (b): Machining o a co uga ed segmen .
Fig. 11. (a): Ins alla ion o le co uga ed ail on he scaled ack. (b): De ail o co uga ed ail.
X. Yu e al.
Measu emen 249 (2025) 117058
8
munBi(2
π
λi
V)2
=(mun +msp
2)g⟹Bi(2
π
λi
V)2
=(1+msp
2mun)g=2.63g,
(26)
whe e mun is he unsp ung mass o he ehicle (1.964 kg, mass o he
wheelse , axle-boxes and bea ings) and msp is he sp ung mass (6.397 kg,
mass o he es o he ehicle). Fig. 15 shows he alue o he ampli udes
Fig. 12. Co uga ed ail p o iles measu ed wi h lase p o ilome e .
Fig. 13. Righ ail e ical p o ile a e de ending.
Fig. 14. Righ ail spec a. Top: RMS spec um. Bo on: PSD.
Table 1
Design and eal p ope ies o pe iodic co uga ed p o iles.
Wa e Numbe 1 2 3 4
Space equency 1/λ (cycles/m) 33 50 100 200
Wa eleng h λ (mm) 30 20 10 5
Ampli ude B (
μ
m) 44.7 51.6 25.6 24.7
Maximum cu a u e (1/m) 2.0 5.1 10.1 39.0
X. Yu e al.
Measu emen 249 (2025) 117058
9
TF and i s applica ion. Machining in he ail head a p o ile ha can be
conside ed as Gaussian whi e noise would ha e been mo e app op ia e
o s udy he TF. Howe e , his ype o p o ile would be o ally di e en
o he co uga ed p o iles in eal ack. The solu ion adop ed in his
in es iga ion can be conside ed as a ade-o solu ion.
The s udied TFs a e he simples possible unc ions. The kinema ic TF
assumes ha he axle box o he wheel, whe e he accele ome e is
ins alled, ollows a ajec o y ha is a ansla ed copy o he ailhead
p o ile. This TF is alid i he wheel-axle box sys em beha es as a igid
body in he e ical di ec ion, he wheel keeps con ac wi h he ail (no
ee ligh s) and he e is no cu a u e incompa ibili y. I he ehicle
beha es as a de o mable 2-do sys em, he TF akes an analy ical o m
ha depends on a ew pa ame e s ha can be iden i ied expe imen ally.
Expe imen al modal analysis has been used in his wo k o ind he
app op ia e pa ame e s o he 2-do model. The calcula ion o he TF
using he 2-do model, being e y simple, can be used o explain eso-
nance e ec s in he measu emen s. A simple ule o a oid esonance
e ec s in he measu emen s o co uga ion using ABA is o keep he
inspec ion eloci y V as low as possible.
The analy ical o ms o he men ioned TFs, and he linea ans-
o ma ion o space- equencies in o ime- equencies when he ehicle
mo es wi h di e en o wa d eloci ies V, sugges s ha no maliza ion o
he measu ed accele a ions wi h V can help in he in e p e a ion o he
esul s. This pape sugges s p ocessing a no malized accele a ion ha is
ob ained di iding he measu ed accele a ion by he squa e o he o -
wa d eloci y, ha is assumed o be app oxima ely cons an . I his
no malized accele a ion is used, he kinema ic TF is o wa d eloci y
independen and he 2-do TF oo, bu jus o equencies below he
esonance peak. This esonance peak mo es o wa d in he equency
axis linea ly wi h he in e se o he o wa d eloci y. The expe imen al
esul s shown in his pape con i ms he bene i s o p ocessing he
no malized accele a ions o educe he e ec o he o wa d eloci y
used du ing he measu emen s. Expe imen al esul s show ha he
measu ed axle box accele a ion inc eases wi h he o wa d eloci y, bu
he no malized accele a ion dec eases wi h he o wa d eloci y.
The analysis o he measu ed accele a ions in equency domain
shows ha he axle-box e ical mo ion has he same equency con en
han he ail p o ile, bu i also includes peaks a equencies ha a e
mul iples o he undamen al equency o he ail p o ile bu a e no
exci a ion equencies. This phenomenon has no been explained. One
possible explana ion, no checked in his in es iga ion, is ha his
phenomenon is he esul o nonlinea dynamics e ec s due o ee
ligh s and cu e incompa ibili y o he wheel ail ela i e mo ion.
Al hough he expe imen al condi ions a e no a ou able, he TF has
been a emp ed o be ob ained by signal p ocessing o he inpu ( ail
p o ile) and he ou pu (axle box accele a ion). The kinema ic TF ap-
p oxima es well he expe imen ally ob ained TF a he exci a ion e-
quencies, i equencies a e no oo high so ee ligh s and cu a u e
incompa ibili y do no appea . The H1 app oxima ions o he TF a e e y
noisy, because he selec ed exci a ion is no app op ia e o his ype o
es ima ion. The pa abolic o m o he kinema ic TF can be sligh ly
obse ed. Using his H1 app oxima ion, i has been shown ha he high
peaks o he accele a ions a non-exci a ion equencies a e p obably no
due o esonance o he ehicle sys em. These esul s sugges ha mo e
complex TFs based on mo e ad anced bu linea models o he ehicle
would no help o imp o e he measu emen s.
The ail p o ile has been econs uc ed using he axle-box accele a-
ions and he kinema ic TF. Resul s show ha o ela i ely low and
ela i ely low space equencies he econs uc ed esul s p o ide
inaccu a e bu easonable ep esen a ion o he eal ail p o ile.
CRediT au ho ship con ibu ion s a emen
Xinxin Yu: W i ing – e iew & edi ing, W i ing – o iginal d a ,
Visualiza ion, Valida ion, So wa e, In es iga ion, Fo mal analysis.
Se gio Mu˜
noz: In es iga ion, Funding acquisi ion, Concep ualiza ion.
Ped o U da: Resou ces, In es iga ion, Da a cu a ion. Ja ie F. Acei-
uno: W i ing – e iew & edi ing, Resou ces, P ojec adminis a ion,
In es iga ion, Funding acquisi ion. Miguel Rod íguez G´
omez: W i ing
– e iew & edi ing, Valida ion, Da a cu a ion. Jos´
e L. Escalona: W i ing
– o iginal d a , Visualiza ion.
Decla a ion o compe ing in e es
The au ho s decla e ha hey ha e no known compe ing inancial
in e es s o pe sonal ela ionships ha could ha e appea ed o in luence
he wo k epo ed in his pape .
Acknowledgemen s
This esea ch is suppo ed by he Spanish Depa men o Economy,
Science, En e p ise and Uni e si y o he Andalusian Regional Go e n-
men , unde he PAIDI 2020 p og am wi h p ojec e e ence P18-RT-
1772. I is also suppo ed by he Spanish Minis y o Science, Inno a ion
and Uni e si ies, unde he p og am “P oyec os de Gene aci´
on de
Conocimien o 2023”, wi h p ojec e e ence PID2023-152786OB-I00.
This suppo is g a e ully acknowledged. The i s au ho would like o
acknowledge he suppo om he Academy o Finland (Applica ion No.
357038).
Da a a ailabili y
The au ho s a e unable o ha e chosen no o speci y which da a has
been used.
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