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Numerical Characterization of the In-plane Shear Behaviour of Non-Crimp Fabric Composites

Abstract

Experimental off-axis tensile tests aimed at characterising the in-plane shear behaviour of biaxial non-crimp fabric (NCF) composite laminates obtained from different directions within the same panel (warp and weft) reveal noteworthy variations. The in-plane shear modulus, shear strength, and shear strain at failure are significantly higher in the weft direction compared to the warp direction. To gain insights into the underlying reasons for these discrepancies, a parametric study is performed. This numerical study utilises mesoscopic 3D finite element (FE) models, representing the unit cell of a [+45,-45]2S NCF laminate. The analysis indicates that neither the presence of stitching yarns nor the out-of-plane fibre crimp induced by the yarns account for the substantial differences observed in the experimental findings. The maximum initial tangent in-plane shear modulus (Gxy), due to out-of-plane fibre crimp is only 2%. However, this difference increases to approximately 6.1% when stitching yarns are also included in the FE model. Moreover, it is found that fibre volume fraction of the tows and the non-linear behaviour negligibly impact the in-plane shear performance of the NCF laminate in both directions. In contrast, the study reveals that the primary factor contributing to the differences between the warp and weft directions is related to misalignment between the nominal 45° tows within the NCF composite laminate panels. The misalignment observed in the experimentally tested specimens is approximately 6°, leading to an 8.5% decrease in the Gxy of SP laminate compared to ST laminate.

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Numerical Characterization of the In-plane Shear Behaviour of Non-Crimp Fabric Composites

Author: Marques Ferreira, Luis Miguel; Graciani Díaz, Enrique; París Carballo, Federico
Publisher: Shahid Chamran University of Ahvaz
Year: 2025
DOI: 10.22055/jacm.2024.47328.4695
Source: https://idus.us.es/bitstreams/500d3cad-3e9a-4eda-aea3-2eac616f7ccb/download
J. Appl. Compu . Mech., 11(2) (2025) 439-450
DOI: 10.22055/jacm.2024.47328.4695
ISSN: 2383-4536
jacm.scu.ac.i
Published online: Augus 28 2024
Shahid Cham an
Uni e si y o Ah az
Jou nal
o
Applied
and
Compu a ional
Mechanics
Resea ch Pape
Nume ical Cha ac e iza ion o he In-Plane Shea Beha iou o
Non-C imp Fab ic Composi es
L.M. Fe ei a
1,2
, E. G aciani
2
, F. Pa ís
2
1 G upo de Elas icidad y Resis encia de Ma e iales. Escuela Técnica Supe io de Ingenie ía, Uni e sidad de Se illa. Camino Descub imien os,
S/N 41092 Se illa, España, Email: lma [email protected]
2 Escuela Poli écnica Supe io , Uni e sidad de Se illa. C/ Vi gen de Á ica, 7, Se illa, 41011, España, Email: eg [email protected] (E.G.); pa [email protected] (F.P.)
Recei ed July 02 2024; Re ised Augus 13 2024; Accep ed o publica ion Augus 13 2024.
Co esponding au ho : L.M. Fe ei a (lma [email protected])
© 2024 Published by Shahid Cham an Uni e si y o Ah az
Abs ac . Expe imen al o -axis ensile es s aimed a cha ac e ising he in-plane shea beha iou o biaxial non-c imp ab ic (NCF)
composi e lamina es ob ained om di e en di ec ions wi hin he same panel (wa p and we ) e eal no ewo hy a ia ions. The
in-plane shea modulus, shea s eng h, and shea s ain a ailu e a e signi ican ly highe in he we di ec ion compa ed o he
wa p di ec ion. To gain insigh s in o he unde lying easons o hese disc epancies, a pa ame ic s udy is pe o med. This nume ical
s udy u ilises mesoscopic 3D ini e elemen (FE) models, ep esen ing he uni cell o a [+45,-45]
2S
NCF lamina e. The analysis
indica es ha nei he he p esence o s i ching ya ns no he ou -o -plane ib e c imp induced by he ya ns accoun o he
subs an ial di e ences obse ed in he expe imen al indings. The maximum ini ial angen in-plane shea modulus (G
xy
), due o
ou -o -plane ib e c imp is only 2%. Howe e , his di e ence inc eases o app oxima ely 6.1% when s i ching ya ns a e also included
in he FE model. Mo eo e , i is ound ha ib e olume ac ion o he ows and he non-linea beha iou negligibly impac he in-
plane shea pe o mance o he NCF lamina e in bo h di ec ions. In con as , he s udy e eals ha he p ima y ac o con ibu ing
o he di e ences be ween he wa p and we di ec ions is ela ed o misalignmen be ween he nominal 45° ows wi hin he NCF
composi e lamina e panels. The misalignmen obse ed in he expe imen ally es ed specimens is app oxima ely 6°, leading o an
8.5% dec ease in he G
xy
o SP lamina e (wa p di ec ion) compa ed o ST lamina e (we di ec ion).
Keywo ds: In-plane shea beha iou ; Composi es; Non-c imp ab ic; Fini e elemen analysis; Fib e c imp.
1. In oduc ion
Non-c imp ab ic (NCF) composi es ep esen a signi ican al e na i e wi hin he ealm o high-pe o mance composi e
applica ions. The de ining ea u e o NCF composi es esides in he a angemen o unidi ec ional ib e ows, which a e no wo en
bu ins ead posi ioned side by side and held in place by s i ching ya ns [1, 2]. The alignmen o ib es pe mi s he cus omisa ion o
mechanical pe o mance, enabling he op imisa ion o s eng h and s i ness in mul iple di ec ions, hus accommoda ing speci ic
load-bea ing equi emen s [3]. Mo eo e , NCF composi es o e se e al ad an ages o e adi ional wo en ab ics, p ima ily due o
hei lowe c imp, which leads o enhanced mechanical p ope ies. The alignmen o ib es wi hou he in e lacing ypically seen
in wo en ab ics educes s ess concen a ions and po en ial weak poin s wi hin he composi e ma e ial. This esul s in be e load
dis ibu ion and highe ensile s eng h, making NCF composi es pa icula ly sui able o applica ions equi ing high pe o mance
unde complex loading condi ions. In he ae ospace and au omo i e indus y, o example, he use o NCF composi es allows o
he c ea ion o ligh weigh componen s, con ibu ing o uel e iciency and o e all pe o mance [4-7]. Simila ly, in ma ine
applica ions, he esis ance o a igue and en i onmen al ac o s. The manu ac u ing p ocess o NCF composi es is ano he c i ical
aspec ha se s hem apa . The use o s i ching ya ns o hold he ib es in place be o e esin in usion allows o be e con ol o e
ib e o ien a ion and placemen , leading o mo e consis en mechanical p ope ies h oughou he ma e ial. This p ocess also
acili a es he p oduc ion o la ge, complex shapes. Despi e hei ad an ages, he manu ac u ing p ocess o NCF composi es
in oduces ce ain challenges, such as he po en ial o in-plane and ou -o -plane ib e c imp and he c ea ion o esin- ich a eas,
all o which can impac he o e all pe o mance o he composi e. The ib e c imp o he ows is in luenced by se e al ac o s,
including he ension in he s i ching ya ns, and he nes ing o he ows du ing layup [8-13]. Addi ionally, esin pocke s o m
be ween he ows du ing manu ac u ing, u he complica ing he in e nal s uc u e [14-16]. Collec i ely, hese mesoscale geome ic
ea u es con ibu e o a complex h ee-dimensional (3D) in e nal a chi ec u e ha signi ican ly impac s he mechanical
pe o mance o NCF composi es.
The goal o his wo k is o add ess he challenges posed by his complex in e nal a chi ec u e in accu a ely modelling NCF
composi es using Fini e Elemen (FE) me hods. Some ea lie ep esen a i e s udies employed a 2D modelling app oach [11, 17-21].
Howe e , he mesoscopic a chi ec u e o hese ma e ials is no ully cap u ed by a 2D FE model [22], as i exhibi s conside able
440
L.M. Fe ei a e al., Vol. 11, No. 2, 2025
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
i egula i y along all ma e ial di ec ions, leading o inaccu acies in s ess and s ain p edic ions. Consequen ly, he li e a u e has
seen he de elopmen o se e al 3D FE models designed o eplica e he in ica e in e nal s uc u e o NCF lamina es [14, 23-27].
The modelling s a egy adop ed in his s udy builds upon he app oach in oduced by [24] and u he de eloped in subsequen
wo ks [25, 26, 28], which ocused on p edic ing he comp essi e esponse o NCF composi es h ough nume ical analysis. This
app oach in ol es modelling he ows using a geome ically s aigh 3D FE mesh, wi h ib e c imp accoun ed o by o a ing he
elemen s’ coo dina e sys em o align wi h he ac ual ib e di ec ion. This me hod has been no ed o i s simplici y in modelling he
ow geome y and i s pa ame iza ion [22]. Howe e , i also highligh s he ongoing ension be ween model ideli y and
compu a ional e iciency, a ecu ing heme in he li e a u e [24, 29-31].
This s udy builds on he expe imen al cha ac e isa ion o NCF composi es ha was ca ied ou in [32, 33], whe e di e ences in
he in-plane shea beha iou o [+45,-45]
2S
lamina es we e obse ed du ing o -axis ensile es s in di e en loading di ec ions (wa p
and we ). To unde s and he unde lying causes o hese expe imen ally obse ed di e ences, a pa ame ic s udy was pe o med
using a mesoscopic scale 3D FE model o a [+45,-45]
2S
NCF composi e lamina e. The FE model speci ically conside ed ou -o -plane
ib e c imp induced by non-s uc u al s i ching ya ns, a po en ial ac o in luencing he mechanical esponse o he lamina es [34,
35]. Pa ame e s analysed included he e ec o ib e c imp due o he s i ching, a ia ions in ib e olume ac ion, he non-linea
beha iou o bo h ows and esin, and he o ien a ion o he ows. The s udy sys ema ically explo ed how hese ac o s con ibu e
o he di e ences in mechanical pe o mance be ween lamina es cu in he wa p and we di ec ions. The indings we e hen
compa ed and co ela ed wi h he expe imen al esul s epo ed in [32, 33] o deepen he unde s anding o he s uc u al beha iou
o NCF composi es and o iden i y c i ical ac o s in luencing hei in-plane shea esponse. In his way, he no el y o his s udy
lies in i s ex ended pa ame ic analysis using a mesoscopic-scale 3D ini e elemen model o explo e he impac o se e al di e en
pa ame e s, on he in-plane shea beha iou o NCF composi es, p o iding new insigh s in o he causes o expe imen ally obse ed
di ec ional di e ences in mechanical pe o mance. Addi ionally, his wo k is mo i a ed by he need o b idge he gap be ween he
cu en modelling app oaches and he complex eali y o NCF composi es, aiming o de elop accu a e and compu a ionally e icien
FE models. In his con ex , ou app oach aligns wi h ecen ends in he li e a u e ha seek o enhance model accu acy wi hou
p ohibi i e inc eases in compu a ional cos [31, 36, 37].
The documen is s uc u ed as ollows: Sec ion 2 showcases he expe imen al indings, emphasising he dispa i ies obse ed
in lamina es cu in wo di e en di ec ions. Sec ion 3 de ails he de eloped nume ical models, co e ing he geome ic pa ame e s,
ma e ial p ope ies, bounda y condi ions, and elemen ypes. Sec ion 4 p esen s he esul s om he pa ame ic s udy, examining
he in luence o ac o s such as ib e c imp, non-s uc u al s i ching, ib e olume ac ion o he ows, nonlinea ma e ial beha iou
o he ows, and ows misalignmen . Subsequen ly, Sec ion 5 jux aposes he nume ical esul s wi h he expe imen al e idence.
Finally, he s udy’s main indings a e p esen ed in Sec ion 6.
2. Expe imen al E idence
To cha ac e ise he in-plane shea p ope ies o NCF composi es, expe imen al ensile o -axis es s we e ca ied ou acco ding
o he EN6031 s anda d [38] on [+45,-45]
2S
NCF lamina es as pa o he “Failu e, pe o mance and p ocessing p edic ion o enhanced
design wi h non-c imp ab ic composi es p ojec (FALCOM)” [39]. The layou o he 8-ply s anda d es ed specimens is shown in Fig.
1(a), ea u ing a leng h o 250 mm, a wid h o 25 mm and a hickness o 3 mm, as de ailed in Table 1. As i is possible o obse e,
longi udinal s ain was measu ed using an ex ensome e a ached o he specimen, while ans e se s ain was measu ed wi h a
s ain gauge glued o he specimen.
The specimens we e cu in wo dis inc o ien a ions: one aligned wi h he s i ching ya ns, deno ed as “SP” (wa p di ec ion), and
he o he pe pendicula o he s i ching ya ns, e e ed o as “ST” (we di ec ion). A ep esen a ion o SP and ST specimens is
depic ed in Fig. 1(b), p o iding an illus a ion o he di e ences be ween he wo o ien a ions.
(a) (b)
Fig. 1. (a) Layou o he s anda d es ed specimen, (b) di e ences be ween SP and ST specimens.
Table 1. Speci ica ions o he es ed specimen.
Layup Leng h [mm] Wid h [mm] Thickness [mm] Fib e olume ac ion
𝑉
𝑓
𝑙
[+45,-45]2S 250 25 3 60%
Nume ical Cha ac e iza ion o he In-Plane Shea Beha iou o Non-C imp Fab ic Composi es
441
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Table 2. Expe imen al esul s o Gxy and Sxy wi h s anda d de ia ions, ob ained o di e en NCF lamina e con igu a ions [31, 34].
Layup Specimen Gxy [GPa] Sxy [MPa]
[+45,-45]2S SP 4.95±0.29 62.27±1.25
ST 5.43±0.29 80.54±1.83
This s udy u ilised NCF lamina es manu ac u ed om biaxial Tenax
®
HTS ca bon ib e 5632 12k ab ic, wi h a weigh o 534 g/m
2
.
Resin ilm in usion (RFI) using he HexFlow
®
RTM6 esin sys em was employed [33, 40]. Nons uc u al Sin e ama Ze bion
®
50 d ex
polyes e s i ching ya ns we e added o main ain he ab ic’s s uc u al in eg i y. The NCF lamina es exhibi ed a ib e olume
ac ion o app oxima ely 𝑉
𝑓
𝑙
= 60%.
Gi en ha he specimens we e ex ac ed om a common panel, simila esul s we e expec ed o bo h di ec ions. Howe e , he
ST specimens demons a ed supe io shea modulus, shea s eng h, and shea s ain a ailu e compa ed o hei SP coun e pa s.
Cha ac e is ic shea s ess-s ain cu es ob ained o he o -axis ensile es s in bo h o ien a ions a e p esen ed in Fig. 2 along wi h
he uppe and lowe limi s o he expe imen al da a. Resul s pe aining o ini ial angen in-plane shea modulus G
xy
and in-plane
shea s eng h S
xy
a e ou lined in Table 2. No ice ha he x-axis and y-axis co espond o he ans e se and longi udinal di ec ions
o he specimens, espec i ely, as shown in Fig. 1.
The longi udinal and ans e se s ains we e measu ed in he specimens using s ain gauges posi ioned a 0° (longi udinal) and
90° ( ans e se) di ec ions. In his way, 𝜎
𝑥𝑦
was calcula ed using Eq. (1):
𝜎
𝑥𝑦
=
𝑃
2
𝑤𝑡
(1)
whe e, P ep esen s he applied ensile load, and w and deno e he wid h and hickness o he specimen, espec i ely. S
xy
was
calcula ed conside ing he highes ensile load P
max
sus ained by he specimens du ing es ing. Rega ding G
xy
, i was de e mined by
applying a s anda d linea i ing p ocedu e o he s ess-s ain cu e wi hin he ange o 0.1% o 0.4% shea s ain.
I is possible o obse e ha in he case o G
xy
, he di e ences be ween specimens ST and SP can each a ound 9%. In he case
o S
xy
, he di e ences a e mo e p onounced, eaching app oxima ely 25%. No ewo hy, his mechanical beha iou o he biaxial NCF
specimens, when cu in wo di e en o ien a ions wi hin he same panel, was also epo ed by González e al. in [41].
3. Nume ical Model
A mesoscopic scale 3D FE model was de eloped o he ep esen a i e uni cell (RUC) o a [+45,-45]
s
NCF lamina e using ANSYS
FE code [42]. The RUC comp ises o ou laminas s acked wi h co esponding +45° and -45° o ien a ions, and each lamina ea u es
wo hal - ec angula c oss-sec ion ows wi h esin ich a eas be ween hem, as shown in Fig. 3. Wi h e e ence o he local
coo dina e sys em, he RUC’s plane co esponds o he 12-plane, wi h di ec ions 1 and 2 co esponding o he ib e di ec ion and
in-plane di ec ion no mal o he ib e. Di ec ion 3 ep esen s he h ough- hickness di ec ion o he lamina e. Non-s uc u al
s i ching ya ns, along wi h he ou -o -plane ib e c imp hey induce ac oss he leng h o he ows, we e also inco po a ed in o he
nume ical model. Since a s aigh 3D FE mesh was employed, he ou -o -plane ib e c imp was modelled ollowing he app oach
ou lined in [24] and which has p o en success ul in p e ious s udies [25, 26, 28].
Each colou used in he RUC depic ed in Fig. 3 ep esen s a dis inc ib e o ien a ion angle, deno ed as α. In his s udy, a linea
a ia ion in ib e c imp angle is assumed. Consequen ly, he heo e ical and he app oxima e o a ions a e de e mined based on
he y-coo dina e o he poin . Figu e 3(c) illus a es he a ia ion o he ib e o ien a ion angle α conce ning he maximum c imp
angle β o each column o elemen s along he leng h o he RUC (in he y-di ec ion). I ’s impo an o no e ha he o a ion o he
elemen ’s axis is execu ed abou he x-axis. The modelling app oach used enables he de ini ion o bo h cons an and a iable ou -
o -plane ib e c imp angles, as well as dis inc c imp o ien a ions o each lamina (ei he cu ed upwa ds o downwa ds). Howe e ,
o he pu pose o maximising he impac o ib e c imp, all laminas we e uni o mly cu ed o he same side, cha ac e ised by a
consis en h ough- hickness angle β.
As men ioned be o e, he e a e wo p ima y ac o s con ibu ing o ib e c imp: he p esence o esin pocke s, which may lead
o he nes ing o ows, and he exis ence o s i ching ya ns wi h a de e mina e s i ching ension. I ’s wo h no ing ha p e ious
s udies p edominan ly ocused on ou -o -plane ib e c imp esul ing om he p esence o esin pocke s [24–26, 28]. Howe e , in his
s udy, his ib e c imp is o e looked, and he ocus is on examining he “s i ching ya ns” ib e c imp.
Fig. 2. Typical shea s ess-s ain cu es ob ained om he o -axis ensile es s [31, 34].
442
L.M. Fe ei a e al., Vol. 11, No. 2, 2025
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Fig. 3. 3D FE model o he RUC o a [+45,-45]s NCF lamina e: (a) Shape o he ows, (b) comple e RUC, including s i ching and ou -o -plane ib e c imp,
(c) geome ic pa ame e s o he comple e RUC illus a ed h ough de ailed d awing iews.
The geome y and mechanical p ope ies o he cons i uen s o he laminas we e pa ame ically de ined, enabling he s udy o
he e ec o dimensions and mechanical p ope ies on he in-plane shea beha iou o he NCF lamina e. Figu e 3(c) depic s he
geome ical pa ame e s employed, wi h a ep esen ing he leng h o he RUC, deno ing he hickness o each lamina, and g
indica ing he wid h o he gap be ween wo adjacen ows o each lamina. In his s udy, he nume ical alues o he geome ic
pa ame e s we e de e mined o a 𝑉
𝑓
𝑙
= 60%, and hey we e es ima ed based on he in e nal geome y and ib e con en o he
ma e ials analysed in [33]. Consequen ly, he speci ic pa ame e alues we e ob ained: a = 3.67 mm, = 0.24 mm and g = 0.26 mm.
3.1. Ma e ial P ope ies
The ows we e modelled as a homogeneous ans e sely iso opic elas ic ma e ial wi h bilinea shea beha iou . This non-
linea i y mani es s in he longi udinal and ans e se h ough- hickness planes, speci ically he 12-plane and 13-plane, whe e he
esponse o he ows o shea loads is in luenced by he non-linea beha iou o he esin [11,17]. To inco po a e his non-linea i y
in o he nume ical model, a bilinea 𝜎
12
/𝛾
12
ela ionship was in oduced. The s ess-s ain cu e by Di che [43] was used as a
e e ence. The ansi ion om he ini ial slope o he second slope occu s a 𝜎
12
∗
= 𝜎
13
∗
= 60 MPa and 𝛾
12
∗
= 1.4%. Acco dingly, he
ollowing alues we e assigned o he ini ial slope 𝐺
12
𝑖
= 𝐺
13
𝑖
= 4.03 GPa and second slope 𝐺
12
𝑖𝑖
= 𝐺
13
𝑖𝑖
= 0.75 GPa o he shea moduli.
Con e sely, he esin- ich a eas we e ea ed as a homogeneous iso opic ma e ial. The elas ic cons an s o he esin- ich a eas (𝐸
𝑟
,
𝜈
𝑟
and 𝐺
𝑟
) and o he s i ching ya ns (𝐸
𝑠
, 𝜈
𝑠
and 𝐺
𝑠
) we e ob ained om [44, 45]. The mechanical p ope ies employed in he
pa ame ic a e summa ised in Table 3, along wi h he co esponding sou ce e e ences.
3.2. Bounda y Condi ions and Elemen Types
The applied bounda y condi ions on he aces o he RUC aim o eplica e he ensile es in bo h he SP and ST di ec ions. Fo
he case in which he load is applied in he SP di ec ion, a symme y condi ion was imposed on one o he aces pa allel o he yz-
plane (𝑢
𝑥
= 0, and 𝜎
𝑥𝑦
= 𝜎
𝑥𝑧
= 0), and a pu e longi udinal ensile s ain was applied along he x-axis on he opposi e ace (𝜀
𝑥
= 3%,
and 𝜎
𝑥𝑦
= 𝜎
𝑥𝑧
= 0). When he load is applied in he ST di ec ion, a symme y condi ion was assumed on one o he aces pa allel o
he xz-plane (𝑢
𝑦
= 0, and 𝜎
𝑥𝑦
= 𝜎
𝑥𝑧
= 0), and a pu e longi udinal ensile s ain (along he y-axis) was applied on he opposi e ace (𝜀
𝑦
= 3%, and 𝜎
𝑥𝑦
= 𝜎
𝑥𝑧
= 0). In bo h cases coupling bounda y condi ions we e applied in he emaining aces and poin suppo s we e
used o a oid igid body mo ion. In his way, he in-plane shea s ain 𝛾
𝑥𝑦
o he SP and ST lamina es was calcula ed as he
di e ence be ween he longi udinal s ain and he ans e se s ain.
Table 3. Mechanical p ope ies assigned o he ib e ows, esin- ich a eas and s i ching ya ns.
Mechanical p ope y Uni s Value
Fib e ows [24, 26]
𝐸
11
𝑡
GPa 167.6
𝐸
22
𝑡
=
𝐸
33
𝑡
GPa 11.44
𝜈
12
𝑡
=
𝜈
13
𝑡
- 0.3
𝜈
23
𝑡
- 0.42
𝜎
12
∗
=
𝜎
13
∗
MPa 60
𝐺
12
𝑖
=
𝐺
13
𝑖
GPa 4.03
𝐺
12
𝑖𝑖
=
𝐺
13
𝑖𝑖
GPa 0.75
𝐺
23
𝑡
GPa 4.03
Resin- ich a eas [44, 45]
𝐸
𝑟
GPa 3.5
𝜈
𝑟
- 0.42
𝐺
𝑟
GPa 1.23
S i ching ya ns [44, 45]
𝐸
𝑠
GPa 61
𝜈
𝑠
- 0.29
𝐺
𝑠
GPa 2.9
Nume ical Cha ac e iza ion o he In-Plane Shea Beha iou o Non-C imp Fab ic Composi es
443
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The ows and he esin ich a eas we e modelled u ilising linea solid elemen s (SOLID45) wi h eigh nodes and h ee deg ees
o eedom a each node ( ansla ions in he di ec ions 1, 2 and 3). The non-s uc u al s i ching was implemen ed using 3D spa
elemen s (LINK180). This elemen wo ks as a uniaxial ension-comp ession elemen , p o iding h ee deg ees o eedom a each
node: ansla ion in he nodal x, y, and z di ec ions. This app oach was employed in a ious s udies using s i ched composi es [46-
49]. The con igu a ion o each NCF lamina, deno ed as [+45,-45], equi es he duplica ion o s i ching ya ns in he middle o he
lamina e hickness. As a esul , he c oss-sec ional a ea o he spa elemen s be ween wo consecu i e -45° laminas is wice ha o
he emaining elemen s. I is no ewo hy ha a ious s i ching pa e ns we e es ed, bu no signi ican changes in he esul s we e
obse ed. As indica ion, he comple e nume ical model is composed o 65,600 elemen s and 68,901 nodes.
4. Resul s o he Pa ame ic S udy
A pa ame ic s udy was conduc ed o examine he impac o a ious pa ame e s on he in-plane shea beha iou o a [+45,
-45]
n
NCF lamina e. Pa ame e s unde analysis encompassed ou -o -plane ib e c imp, non-s uc u al s i ching, he non-linea
beha iou o he ows, lamina ib e olume ac ion, and ows misalignmen . The goal was o iden i y po en ial ac o s con ibu ing
o he obse ed di e ences in in-plane shea pe o mance be ween he SP and ST lamina es, as indica ed in he expe imen al
e idence. Fo his pu pose, he nume ically p edic ed alues o he in-plane shea s ess 𝜎
𝑥𝑦
a e plo ed agains he in-plane shea
s ain 𝛾
𝑥𝑦
. Conside ing he geome ic pa ame e s de ined in he nume ical model depic ed in Fig. 3, 𝜎
𝑥𝑦
was compu ed using Eq. (2).
No ice ha he di e ence be ween Eqs. (1) and (2) a ises because he o al hickness in he nume ical model is de ined as 4 , as
shown in Fig. 3(c), whe eas in he expe imen al samples, i co esponds o he o al lamina e hickness.
𝜎
𝑥𝑦
=
𝑃
8
𝑎𝑡
(2)
4.1. E ec o he Ou -o -Plane Fib e C imp
The modelling app oach employed o he ou -o -plane ib e c imp enables he speci ica ion o ei he cons an o a iable ou -
o -plane angles, while also allowing dis inc c imp o ien a ions o each lamina, as illus a ed schema ically in Fig. 4. Ne e heless,
i was ound ha hese a ia ions exe ed a negligible in luence on he nume ical p edic ions. In his con ex , he same ib e c imp
o ien a ion and angle β was assumed o all laminas.
To assess he e ec o β on esul s in bo h SP and ST lamina es, a ious c imp angles ( anging om 0° o 45°) we e conside ed.
Fo cla i y, only he esul s ob ained wi hou s i ching ya ns, and wi h ib e c imp angles o β = 0°, 15°, and 45° a e p esen ed.
Al hough β = 45° may be conside ed a high c imp alue, i was chosen as a e e ence o clea ly disce n i s e ec on esul s be ween
SP and ST lamina es.
Figu e 5 depic s he in-plane shea s ess 𝜎
𝑥𝑦
plo ed agains he in-plane shea s ain 𝛾
𝑥𝑦
. The indings e eal ha , unless
un ealis ic high ib e c imp angles a e conside ed, almos no di e ences can be app ecia ed in he in-plane shea pe o mance
be ween SP and ST lamina es. This is e iden in Fig. 5, whe e he esul s ob ained wi h β = 15° closely esemble hose wi h pe ec ly
s aigh ows, and some di e ences only eme ge be ween SP and ST o β = 45°. The esul s indica e ha his dispa i y inc eases
upon eaching he second pa o he bilinea shea cons i u i e equa ion o he ows. Addi ionally, i is obse ed ha bo h
o ien a ions demons a e almos iden ical ini ial angen in-plane shea modulus 𝐺
𝑥𝑦
. Speci ically, o β = 45°, he 𝐺
𝑥𝑦
alue o ST
lamina es is app oxima ely 2% highe compa ed o SP lamina es.
While he nume ical p edic ions sugges enhanced in-plane shea pe o mance in ST lamina es, aligning wi h expe imen al
obse a ions, i can be concluded ha inco po a ing ou -o -plane ib e c imp has a ma ginal e ec on he o e all in-plane shea
pe o mance o bo h SP and ST lamina es. No iceably, Yin e al. [14] simila ly obse ed he negligible in luence o ib e c imp on he
in-plane shea s eng h o NCF composi es. Thei analysis employed 3D mesoscale FE models inco po a ing ow wa iness angles
anging om 1° o 3°.
4.2. E ec o he Non-S uc u al S i ching
The analysis in his sec ion aims o assess he e ec o non-s uc u al s i ching ya ns on he obse ed expe imen al di e ences
be ween SP and ST lamina es. Fo his pu pose, assuming β = 45°, he in-plane shea s ess-s ain cu es ob ained wi h and wi hou
s i ching ya ns a e compa ed in Fig. 6. In e ms o modelling, he inco po a ion o non-s uc u al s i ching ya ns is accomplished
h ough he u ilisa ion o 3D spa elemen s, speci ically he LINK180, as de ailed in sec ion 3.2. Consequen ly, he FE model wi hou
s i ching ya ns does no include hese elemen s. I is no ewo hy ha despi e conside ing la ge s i ching ya n a eas and di e en
s i ching pa e ns, no signi ican impac was obse ed on he nume ical p edic ions.
The in oduc ion o s i ching ya ns con ibu es o a sligh inc ease in he s i ness o he NCF lamina e, pa icula ly o ST.
Consequen ly, he ini ial angen in-plane shea modulus o ST wi h s i ching ya ns is abou 6.5% highe han wi hou s i ching
ya ns, while o SP, his di e ence is app oxima ely 2.2%. Mo eo e , he p esence o s i ching ya ns con ibu es o an inc ease in
he di e ences ound in 𝐺
𝑥𝑦
be ween SP and ST. Speci ically, wi h he inclusion o s i ching ya ns, he maximum di e ence obse ed
is abou 6.1%, whe eas wi hou s i ching ya ns is 2%. These indings sugges ha he inco po a ion o non-s uc u al s i ching in
he nume ical models, coupled wi h ou -o -plane ib e c imp, in ensi ies he obse ed di e ences in in-plane shea pe o mance
be ween SP and ST lamina es.
Fig. 4. Schema ic ep esen a ion o he ou -o -plane c imp o ien a ions conside ed o he NCF laminas: (a) cons an ou -o -plane ib e c imp wi h
iden ical o ien a ion, (b) cons an ou -o -plane ib e c imp wi h dis inc o ien a ions, (c) a iable ou -o -plane ib e c imp wi h dis inc o ien a ions.

444
L.M. Fe ei a e al., Vol. 11, No. 2, 2025
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Fig. 5. In-plane shea s ess 𝜎𝑥𝑦 s. he in-plane shea s ain 𝛾𝑥𝑦 o SP and ST wi h a maximum c imp angle β = 45°, 15° and 0°.
Fig. 6. In-plane shea s ess 𝜎𝑥𝑦 s. he in-plane shea s ain 𝛾𝑥𝑦 o SP and ST wi h and wi hou s i ching ya ns and conside ing β = 45°.
Fig. 7. In-plane shea s ess 𝜎𝑥𝑦 s. he in-plane shea s ain 𝛾𝑥𝑦 o SP and ST wi h 𝑉𝑓
𝑙 = 60%, 65% and 70%, conside ing β = 45° and s i ching ya ns.
4.3. E ec o he Fib e Volume F ac ion
Lamina ib e olume ac ions o 𝑉
𝑓
𝑙
= 60%, 65% and 70% we e conside ed o assess hei impac on he in-plane shea beha iou
o SP and ST lamina es. Fo his pu pose, he RUC wi h a ib e c imp angle β = 45° and inco po a ing s i ching ya ns was u ilised.
In Fig. 7, he in-plane shea s ess 𝜎
𝑥𝑦
is plo ed e sus he in-plane shea s ain 𝛾
𝑥𝑦
o he di e en lamina ib e olume
ac ions. As could be expec ed, inc easing he lamina ib e olume ac ion 𝑉
𝑓
𝑙
enhances he ini ial angen inplane shea modulus
𝐺
𝑥𝑦
o bo h SP and ST lamina es. Fo example, aising 𝑉
𝑓
𝑙
om 60% o 65% esul s in a 16% inc ease in 𝐺
𝑥𝑦
. Howe e , al e ing he
ib e olume ac ion o he lamina does no accoun o he expe imen al disc epancies be ween he wo lamina es. In ac , an
inc ease in 𝑉
𝑓
𝑙
educes he di e ences ound be ween ST and SP. Fo example, inc easing 𝑉
𝑓
𝑙
o 65% and 70% esul s in di e ences
o app oxima ely 5.3% and 4.6%, espec i ely.
Nume ical Cha ac e iza ion o he In-Plane Shea Beha iou o Non-C imp Fab ic Composi es
445
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Table 4. Pa ame e s used o analyse he e ec o he in-plane shea moduli 𝐺12
𝑖𝑖 = 𝐺13
𝑖𝑖 .
𝜎
12
∗
=
𝜎
13
∗
(MPa) Fi s Slope
𝐺
12
𝑖
=
𝐺
13
𝑖
(GPa)
Second Slope
𝐺
12
𝑖𝑖
=
𝐺
13
𝑖𝑖
(GPa)
60 4.03
0.10
0.75
1
Table 5. Pa ame e s used o analyse he e ec o he in-plane shea s esses 𝜎12
∗= 𝜎13
∗.
𝜎
12
∗
=
𝜎
13
∗
(MPa) Fi s Slope
𝐺
12
𝑖
=
𝐺
13
𝑖
(GPa)
Second Slope
𝐺
12
𝑖𝑖
=
𝐺
13
𝑖𝑖
(GPa)
40
4.03 0.75 60
80
4.4. E ec o he Non-Linea Beha iou o he Tows
To assess he e ec o he non-linea shea beha iou o he ows, h ee di e en alues o he second slope o he in-plane
shea moduli 𝐺
12
𝑖𝑖
= 𝐺
13
𝑖𝑖
we e analysed. Addi ionally, h ee dis inc alues o 𝜎
12
∗
= 𝜎
13
∗
, co esponding o he in-plane shea s ess
alues a which he bilinea ma e ial cu e ansi ions o i s second slope.
I is impo an o no e ha , o all con igu a ions, he
ini ial slope o he in-plane shea moduli was kep cons an . The nume ical models also accoun ed o he p esence o he s i ching
ya ns and a ib e c imp o β = 45°. The pa ame e s used in his s udy a e de ailed in Tables 4 and 5.
The e ec o a ying he second slope o he in-plane shea moduli on he on he in-plane shea s ess-s ain cu es is
illus a ed in Fig. 8(a). As p e iously no ed, he ini ial slope emains cons an ac oss all con igu a ions. Mo eo e , he pe cen age
di e ence be ween he cu es o ST and SP lamina es emains la gely unchanged, wi h a consis en alue a ound 6%.
The in luence o he s ess alue a which he cu e ansi ions o he second slope is shown in Fig. 8(b). The esul s clea ly
demons a e ha choosing di e en s ess alues a ec he lamina es esponse, bu do no con ibu e o he obse ed di e ences
in he in-plane shea pe o mance o SP and ST lamina es. The di e ence be ween he in-plane shea moduli o ST and SP lamina es
emains consis en h oughou he en i e cu e, wi h ST alues consis en ly abou 6% highe han hose o SP. O e all, he
pa ame ic s udy e eals ha al e ing he non-linea beha iou o he ows has no signi ican impac on he in-plane shea
pe o mance o SP and ST lamina es.
4.5. E ec o he Misalignmen o he Tows
Va ious phases in he manu ac u ing p ocess o NCF panels can impac he o ien a ion o he ib e ows, leading o a ce ain
deg ee o o a ion o misalignmen conce ning he p ojec ed o ien a ion. This phenomenon is e iden in he C-Scan images o he
NCF panels es ed in [50], as illus a ed in Fig. 9.
Upon isual inspec ion o he panels, a misalignmen be ween he nominal di ec ion o he ows was obse ed, as shown in Fig.
10. The p e ailing misalignmen was a ound 6° and displayed a nea -symme y wi h espec o he di ec ion o he s i ching ya ns.
This misalignmen in oduced a de ia ion om heo e ical uni o mi y in he lamina es. The smalles angle be ween he ows
consis en ly appea ed in he loading di ec ion o he ST lamina es, esul ing in he highes angle in he loading di ec ion o he SP
lamina es, as ep esen ed in Fig. 11.
By applying he Classical Lamina e Theo y (CLT) [51, 52], i becomes possible o assess he impac o misalignmen o he ows
on 𝐺
𝑥𝑦
. Fo ins ance, i he misalignmen o 6° is aken in o accoun , co esponding o a SP lamina e wi h a s acking sequence [+42,
-42]
S
and a ST lamina e wi h [+48, -48]
S
as shown in Fig. 11, 𝐺
𝑥𝑦
inc eases by 12% o ST and dec eases by 7% o SP when compa ed
o pe ec ly aligned ows, i.e., SP = ST = [+45, -45]
S
. The esul s om he CLT unde sco e he impac o misalignmen on he in-plane
shea modulus. Ne e heless, i is essen ial o no e ha hese esul s do no conside he ou -o -plane ib e c imp o he p esence
o s i ching ya ns, bo h o which, as p e iously demons a ed, can also sligh ly con ibu e o he obse ed di e ences be ween he
wo lamina es.
(a) (b)
Fig. 8. In-plane shea s ess 

e sus he in-plane shea s ain 

o SP and ST conside ing β = 45° and s i ching ya ns:
(a) 𝐺12
𝑖𝑖 = 𝐺13
𝑖𝑖 = 0.1 GPa, 0.75 GPa and 1 GPa, (b) 𝜎12
∗ = 𝜎13
∗ = 40 MPa, 60 MPa and 80 MPa.
446
L.M. Fe ei a e al., Vol. 11, No. 2, 2025
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Fig. 9. C-Scan images o NCF lamina e panels [50].
Fig. 10. Misalignmen o ows ound in SP and ST lamina es.
Fig. 11. Schema ic ep esen a ion o a misalignmen o 6° be ween he ows in SP and ST lamina es.
To p edic how he misalignmen angle o he ows in luences in-plane shea pe o mance, new 3D FE models o he RUC we e
gene a ed wi h misalignmen angles o 2°, 4°, and 6°. As a esul , he FE models we e modi ied o adop a ec angula shape o
ep esen he angle o misalignmen . The e o e, he wid h a used in Eq. (2) o calcula e 𝜎
𝑥𝑦
was adjus ed o i he ec angula shape
o he RUC. Figu e 12 illus a es he new 3D FE model, inco po a ing he ele an geome ic pa ame e s, wi h a misalignmen o 6°.
This con igu a ion co esponds o an SP lamina e wi h a s acking sequence o [+42, -42]
S
and an ST lamina e wi h [+48, -48]
S
, as
shown in Fig. 11.
To acili a e he unde s anding o he nume ically p edic ed in-plane s ess s ain cu es, Fig. 13 only showcases he cu es
co esponding o 2° and 6°. The esul s unde sco e he impac o ows misalignmen on he in-plane shea pe o mance o bo h ST
and SP lamina es. Fo example, when an angle o 2° is conside ed, he in-plane shea modulus (𝐺
𝑥𝑦
) o SP expe iences an 8.5%
dec ease ela i e o ST. This pe cen age change becomes mo e p onounced wi h inc easing angles, eaching app oxima ely 11.8%
and 15.1% o 4° and 6°, espec i ely. I is impo an o highligh ha hese esul s we e de i ed unde he condi ions o an ou -o -
plane ib e c imp angle o 45° and he inclusion o s i ching ya ns. No ably, when hese ac o s we e no conside ed, he p edic ions
exhibi ed less p onounced e ec s.
Nume ical Cha ac e iza ion o he In-Plane Shea Beha iou o Non-C imp Fab ic Composi es
447
Jou nal o Applied and Compu a ional Mechanics, Vol. 11, No. 2, (2025), 439-450
Fig. 12. Geome ic pa ame e s o he 3D FE model o he RUC gene a ed wi h a misalignmen angle o 6° be ween he ows, including ou -o -plane
ib e c imp and s i ching ya ns.
Fig. 13. In-plane shea s ess 𝜎𝑥𝑦 e sus he in-plane shea s ain 𝛾𝑥𝑦 o SP and ST wi h misalignmen angles o 2° and 6°, conside ing β = 45° and
s i ching ya ns.
Fig. 14. Nume ical-expe imen al co ela ion o he In-plane shea s ess 𝜎𝑥𝑦 e sus he in-plane shea s ain 𝛾𝑥𝑦.
Table 6. Pa ame e s used o adjus he nume ical p edic ions o he expe imen al e idence.
𝜎
12
∗
=
𝜎
13
∗
(MPa) Fi s Slope
𝐺
12
𝑖
=
𝐺
13
𝑖
(GPa)
Second Slope
𝐺
12
𝑖𝑖
=
𝐺
13
𝑖𝑖
(GPa)
55 5.57 0.45