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Strain Virtual Sensing for Structural Health Monitoring under Variable Loads

Mora, Bartomeu,Basurko, Jon,Sabahi, Iman,Leturiondo, Urko,Albizuri Irigoyen, Joseba

Abstract

The research presented in this work has been carried out by Ikerlan Research Center, a center certificated as “Centro de Excelencia Cervera”. This work has been funded by CDTI, dependent on the Spanish Ministerio de Ciencia e Innovación, through the “Ayudas Cervera para centros tecnológicos 2019” program, project MIRAGED with expedient number CER-20190001.

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Ci a ion: Mo a, B.; Basu ko, J.; Sabahi, I.; Le u iondo, U.; Albizu i, J. S ain Vi ual Sensing o S uc u al Heal h Moni o ing unde Va iable Loads. Senso s 2023,23, 4706. h ps://doi.o g/10.3390/s23104706 Academic Edi o : Aldo Mina do Recei ed: 4 Ap il 2023 Re ised: 8 May 2023 Accep ed: 9 May 2023 Published: 12 May 2023 Copy igh : © 2023 by he au ho s. Licensee MDPI, Basel, Swi ze land. This a icle is an open access a icle dis ibu ed unde he e ms and condi ions o he C ea i e Commons A ibu ion (CC BY) license (h ps:// c ea i ecommons.o g/licenses/by/ 4.0/). senso s A icle S ain Vi ual Sensing o S uc u al Heal h Moni o ing unde Va iable Loads Ba omeu Mo a 1,2,* , Jon Basu ko 1, Iman Sabahi 3, U ko Le u iondo 1and Joseba Albizu i 2 1Ike lan Technology Resea ch Cen e, Basque Resea ch and Technology Alliance (BRTA), 20500 A asa e-Mond agon, Spain; [email p o ec ed] (J.B.); [email p o ec ed] (U.L.) 2Facul y o Enginee ing in Bilbao, Uni e si y o he Basque Coun y (UPV/EHU), 48013 Bilbao, Spain; [email p o ec ed] 3KU Leu en, Depa men o Mechanical Enginee ing, B-3001 Leu en, Belgium; [email p o ec ed] *Co espondence: [email p o ec ed] Abs ac : Vi ual sensing is he p ocess o using a ailable da a om eal senso s in combina ion wi h a model o he sys em o ob ain es ima ed da a om unmeasu ed poin s. In his a icle, di e en s ain i ual sensing algo i hms a e es ed using eal senso da a, unde unmeasu ed di e en o ces applied in di e en di ec ions. S ochas ic algo i hms (Kalman il e and augmen ed Kalman il e ) and de e minis ic algo i hms (leas -squa es s ain es ima ion) a e es ed wi h di e en inpu senso con igu a ions. A wind u bine p o o ype is used o apply he i ual sensing algo i hms and e alua e he ob ained es ima ions. An ine ial shake is ins alled on he op o he p o o ype, wi h a o a ional base, o gene a e di e en ex e nal o ces in di e en di ec ions. The esul s ob ained in he pe o med es s a e analyzed o de e mine he mos e icien senso con igu a ions capable o ob aining accu a e es ima es. Resul s show ha i is possible o ob ain accu a e s ain es ima ions a unmeasu ed poin s o a s uc u e unde an unknown loading condi ion, using measu ed s ain da a om a se o poin s and a su icien ly accu a e FE model as inpu and applying he augmen ed Kalman il e o he leas -squa es s ain es ima ion in combina ion wi h modal unca ion and expansion echniques. Keywo ds: s uc u al heal h moni o ing; i ual sensing; Kalman il e ; augmen ed Kalman il e ; leas squa es es ima ion; s ain i ual senso 1. In oduc ion S uc u e heal h moni o ing (SHM) in ol es moni o ing s uc u es o de e mine hei cu en condi ion. The use o SHM sys ems inc eases he sa e y o s uc u al acili ies and allows he op imiza ion o he main enance ac ions, p edic ing he emaining use ul li e o c i ical componen s and de ec ing anomalies ha may indica e he p esence o damage [ 1 ]. SHM sys ems equi e measu ed da a om he s uc u e using senso s, bu i is no always possible o ins all all he necessa y senso s a all he poin s o in e es , ei he o echnical o economic easons. Vi ual sensing (VS) allows ob aining measu es om a sys em, no di ec ly om physical senso s, bu using da a in e ence om o he senso s [ 2 ]. The use o s. in SHM sys ems esul s o in e es akes place when i is necessa y o ob ain measu emen da a a poin s whe e i is no echnically easible o loca e a eal senso , o when i is necessa y o ob ain measu emen s a a la ge numbe o loca ions, equi ing a senso ne wo k ha is oo ex ensi e [ 3 ]. In conclusion, he use o s. o e s echnical and economic ad an ages. VS echniques can be classi ied in o wo main g oups: da a-d i en echniques and model-based echniques [ 4 ]. Model-based echniques equi e a physics-based model ca- pable o eplica ing he beha io o he moni o ed sys em. The model-based me hods can be u he classi ied in o wo g oups: s ochas ic, whe e he sys em unce ain ies a e conside ed; and de e minis ic, whe e he sys em unce ain ies a e no conside ed [5,6]. Senso s 2023,23, 4706. h ps://doi.o g/10.3390/s23104706 h ps://www.mdpi.com/jou nal/senso s Senso s 2023,23, 4706 2 o 19 Neu al ne wo ks (NN) a e commonly used in he da a-d i en s. app oaches. The NN a e a i icial in elligence algo i hms ha consis o complex ne wo ks o nodes (neu ons) adjus ed using aining da a, which ela es he p o ided inpu da a wi h he desi ed ou pu s. A i icial neu al ne wo ks (ANNs) [ 7 ] and Con olu ional neu al ne wo ks (CNNs) [ 8 ] ha e been used o s. applica ions. ANNs a e simple , because inpu s a e p ocessed only in he o wa d di ec ion, while CNNs a e mo e complex because hey use mul iple ypes o laye s o p ocessing he p o ided inpu da a. S ochas ic s. algo i hms ha e been commonly used o he es ima ion o s a es. One o he mos known s ochas ic es ima ion algo i hms is he Kalman il e (KF), a physics model-based algo i hm p oposed by R. Kalman in 1960 [ 9 ]. The KF uses a s a e-space model o he sys em o make s a e p edic ions (mean and co a iance) based on in o ma ion om he p e ious s a es. The KF is hen a Bayesian es ima o [ 10 ]. Inpu da a om eal senso s a e used o co ec he p edic ions and o upda e he algo i hm pa ame e s. Some examples o he use o he KF o s ain es ima ions a e ound in [ 11 , 12 ]. An implemen a ion o he KF wi h an augmen ed s a e-space model (which es ima es he inpu s oge he wi h he s a es o he sys em) was i s p oposed in 1969 by B. F iedland, o pe o m a s a e es ima ion wi h unknown inpu s [ 13 ]. In 2010, E. Lou ens e al. used he KF wi h he augmen ed s a e-space o dynamic o ce iden i ica ion, and he ollowing yea hey consolida ed he so-called augmen ed Kalman il e (AKF), which has been used in la e publica ions [ 14 ]. O he a ian s o he KF o nonlinea sys ems ha e been p oposed: o example, he Ex ended Kalman il e (EKF) [15], ha pe o ms a linea iza ion o he es ima ed mean and co a iance o each ime s ep, o he Unscen ed Kalman il e (UKF) [ 16 ], ha a oids linea iza ion by applying an unscen ed ans o ma ion o he es ima ed mean and co a iance. An al e na i e o he Kalman il e is he Pa icle il e (PF) [ 17 ], which a e also s ochas ic Bayesian es ima o s. Fo each ime s ep, he PF gene a es mul iple andom es ima ions (pa icles) using Mon e Ca lo simula ions. A weigh is assigned o each pa icle, and he closes pa icles o he obse a ion measu emen s a e mo e weigh ed o he ollowing ime-s eps. De e minis ic s. algo i hms ha e been used o o ce and s ain es ima ion [ 3 , 18 , 19 ]. In his a icle, he leas -squa es s a e es ima ion (LSSE) is used. This me hod uses a Moo e- Pen ose pseudoin e se (a gene aliza ion o he ma ix in e se which allows o ob ain he pseudo-in e se ma ix o a non-squa ed ma ix [ 20 ]) o ob ain he leas -squa es solu ion o he unknown s ains [ 21 ]. Unlike he p obabilis ic me hods, such as he p e iously desc ibed Kalman il e s, he LSSE does no use he in o ma ion o p e ious s a es and does no upda e i s in e nal pa ame e s o imp o e he es ima ion. In his a icle, bo h s ochas ic and de e minis ic model-based algo i hms a e es ed. The classic KF and he AKF a e used as examples o s ochas ic me hods and he LSSE is used as example o de e minis ic me hod. The AKF has been chosen because i is speci ically designed o wo k wi hou in o ma ion o he ex e nal o ces (which is o g ea in e es o he wo k de eloped in his a icle), while he KF has been chosen o compa e i wi h he AKF unde he unknown ex e nal o ces condi ion. On he o he hand, he LSSE has been chosen due o i s simplici y. EKF and UKF ha e been disca ded because i is no in ended o wo k wi h nonlinea models; meanwhile, he PF has been disca ded due o i s much highe compu a ional complexi y. NN algo i hms a e no used in his wo k because i is in ended o a oid p o iding subs an ial amoun s o aining da a. In ecen yea s, Kalman il e and a ian s [ 22 , 23 ] and de e minis ic algo i hms [ 24 , 25 ] ha e been used in SHM sys ems applied o s uc u al acili ies, such as wind u bines o b idges. In [ 22 ], he AKF is applied in a wind u bine o es ima e he s a e o he s uc u e and he ex e nal wind o ces, using he u bine speed and he gene a o o que, oge he wi h accele ome e da a, as inpu senso s. In [ 23 ], he KF algo i hm is used o damage de ec ion in ai c a ames and b idges, using accele ome e s as inpu senso s. In [ 24 ], modal expansion is used o s ess and s ain es ima ion in an o sho e s uc u e p o o ype, using accele ome e s and s ain gauges as inpu senso s. In [ 25 ], modal expansion is used o s ain es ima ion in a monopile o sho e wind u bine, using accele ome e s and s ain gauges as inpu senso s oo. Senso s 2023,23, 4706 3 o 19 In o de o wo k wi h s ain measu emen s using he men ioned algo i hms, as well as o ob ain s ain es ima es om hem, i is necessa y o use he modal expansion/ educ ion me hod [ 18 , 26 ]. This me hod allows a numbe o s ain measu emen s o be ela ed o displacemen s in a model, and ice e sa. Model educ ion me hods a e also used o ob ain ligh e models om complex FE models, capable o being used by he s. algo i hms. S ain es ima ion is o in e es due o i s ela ionship wi h a igue: by es ima ing he s ain a c i ical poin s, he emaining use ul li e o a s uc u e due o he accumula ed a igue can be es ima ed. The main con ibu ion o his a icle is o es di e en s. algo i hms (s ochas ic and de e minis ic) using eal da a ob ained om a wide a ie y o expe imen al es s, ob ained om an o sho e wind u bine scaled p o o ype. Fo each selec ed algo i hm, di e en inpu senso con igu a ions ha e been es ed unde di e en ypes o ex e nal o ces applied in di e en di ec ions (using an elec omagne ic shake ins alled on a o a ing base on he op o he p o o ype), simula ing a iable loads on he p o o ype. The s. algo i hms a e es ed wi hou measu ing he applied o ces, inc easing he di icul y o he s udy. This a icle is o ganized as ollows: in Sec ion 2, he modeling p ocesses, he i ual sensing algo i hms used, and he use case a e desc ibed. In Sec ion 3, he ob ained expe i- men al esul s a e shown. In Sec ion 4, he esul s a e discussed and in Sec ion 5, he inal conclusions a e p esen ed. 2. Ma e ials and Me hods 2.1. Sys em Modeling In his subsec ion, he heo e ical bases used on sys em modeling a e desc ibed: mass- dampe -sp ing equa ion, s a e-space o mula ion, and model disc e iza ion. The selec ed model educ ion me hod, modal unca ion, is also desc ibed. 2.1.1. Fini e Elemen Model A Fini e Elemen (FE) linea model o he moni o ed s uc u e is c ea ed. Geome y, cons uc ion de ails and bounda y condi ions mus be aken in o accoun du ing he model c ea ion. Ma hema ically, a FE model is de ined by he mass-dampe -sp ing second o de di e en ial Equa ion (MCK) Equa ion (1), ha is able o desc ibe he dynamical beha io o he model o e ime. M.. q( )+CD . q( )+Kq( )= ( )(1) Wi h n being he numbe o deg ees o eedom (DoFs) o he model, q ( ) is he displacemen ec o (wi h n × 1 dimension), M , CD and K a e he s i ness, damping and mass ma ices, espec i ely (wi h n × ndimension), and ( ) is he ex e nal o ces ec o (wi h n×1 dimension). The FE models o complex s uc u es con ain a la ge numbe o deg ees o eedom (DoF), which implies ha a big p ocessing capaci y and la ge amoun s o ime a e needed o wo k wi h hem. To emedy his issue, educ ion me hods need o be applied. 2.1.2. Model Reduc ion By applying model educ ion me hods o a ull FE model, i is possible o ob ain models wi h a much smalle numbe o DoFs, which a e much ligh e in e ms o compu a ion. I is a necessi y when i is in ended o wo k wi h FE models ha ep esen complex s uc u es (usually made o housands o e en millions o DoFs) and i is equi ed o pe o m a high numbe o calcula ions o e ime ( o example, a ansien simula ion) [ 27 ]. The educed models can ep oduce he dynamic beha io o he s uc u e in limi ed anges o use. Se e al model educ ion me hods can be ound in he bibliog aphy. Some examples a e he Guyan s a ic condensa ion [ 28 ], he imp o ed educed sys em (IRS) [ 29 ], he C aig- Bamp on componen mode syn hesis [ 30 ] and he modal unca ion [ 31 ]. In his a icle, he modal unca ion is selec ed as model educ ion me hod because i is a me hod ha allows o main ain a g ea p ecision om he ull model, wi hin a de ined ange o use, and due o i s simplici y o applica ion [32]. Senso s 2023,23, 4706 4 o 19 To in oduce he modal unca ion me hod, i s i mus be explained ha a dynamic model can be desc ibed h ough i s mode shapes, using he mode-shapes ma ix ( Φ ). Each column o Φ co esponds o an eigen ec o ( ϕi ), associa ed o an eigen alue ( λi ). The squa e oo o e e y eigen alue co esponds o a na u al equency o he sys em ( ωi ). The Φ - ans o ma ion implies a change o domain o he model, om he physical domain (wi h ca esian base) o he modal domain. Φ can be ob ained sol ing he undamped Equa ion (2), disca ding he i ial solu ion Φ = 0 . Φ is conside ed mass-no malized when exp ession (3) is sa is ied. (K−λM)Φ=K−ω2MΦ=0(2) ΦTMΦ=I(3) In i s ull o m, Φ con ains as many mode shapes as DoFs o he ull model, bu i is possible o educe he model emo ing he modes ou o he equency ange o in e es (modal unca ion). Fo a knumbe o modes o in e es , Φ is educed o ΦK (4), wi h i s dimension educed o n×k. Φ(n,k)=[ϕ1,ϕ2. . . ϕk](4) Th ough he Φ - ans o ma ion, he dynamic Equa ion (1) can be ans o med in o he gene alized dynamical Equa ion (5), whe e z ( ) is he ec o o modal displacemen s (also known as gene alized displacemen s), ob ained wi h he ans o ma ion q ( ) = ΦK z ( ). Equa ion (5) can also be exp essed as (6), ΦKTMΦK being an iden i y ma ix, Σ a diagonal ma ix con aining he damping a ios ( ξ ) associa ed wi h each equency, and Ω he diagonal ma ix wi h he na u al equencies o he model (ω). ΦkTMΦk .. z( )+ΦkTCDΦk . z( )+ΦkTKΦkz( )=ΦkT ( )(5) .. z( )+2ΣΩ . z( )+Ω2z( )=ΦkT ( )(6) 2.1.3. S a e-Space Model A MCK model can be desc ibed as a s a e-space sys em (7), ha consis s o wo equa ions: he s a e Equa ion (abo e) and he ou pu Equa ion (below). x is he s a e ec o , wi h 2n × 1 dimension. As shown in (8), he s a e ec o con ains he displacemen s and he eloci ies o each DoF. u is he inpu ec o , and wi h n × 1 dimension, con ains he possible ex e nal inpu o each DoF. A and B a e he s a e and inpu ma ices, espec i ely. As i seen in (9) and (10), he dimensions o hese ma ices a e 2n × 2nand 2n × n, espec i ely. The elemen s o he ou pu equa ion, he ou pu ec o yand he ou pu and eed h ough ma ices C and D , change acco ding o he desi ed ou pu a iables. S a e-space no a ion is equi ed o implemen he model in Kalman il e s and a ian s. . x=Ax +Bu y=Cx +Du (7) x=q . q(8) A=0 I −M−1K−M−1CD(9) B=0 M−1(10) To use he s a e-space model in a disc e e- ime app oach, he Aand Bma ices mus be disc e ized. Ad (11) and Bd (12) a e he disc e ized e sions o he s a e-space model ma ices. Ad=eA∆ (11) Senso s 2023,23, 4706 5 o 19 Bd=A−1(Ad−I)B(12) 2.2. Vi ual Sensing Algo i hms In his subsec ion, he selec ed s. algo i hms in his a icle a e desc ibed: he Kalman il e , he Augmen ed Kalman il e and he leas -squa es s ains es ima ion. The obse - abili y condi ions o each algo i hm a e also desc ibed. 2.2.1. Kalman Fil e The KF is a Bayesian ecu si e algo i hm used o es ima e he hidden s a es o a sys em. A s a e-space model o he sys em is used o make p edic ions o he s a es, and in o ma ion coming om a limi ed numbe o eal senso s is used o co ec he p edic ions. The KF is an algo i hm o s ochas ic na u e ha manages gaussian unce ain ies associa ed wi h he used model and wi h he measu emen s. Q (13) is he co a iance ma ix o he model (wi h 2n × 2n dimension) and R (14) is he co a iance ma ix o he inpu senso s (wi h × dimension, being he numbe o inpu senso s). Assuming ha he s a es and he measu emen s a e no co ela ed wi h each o he , he ma ices Q and R a e simpli ied o diagonal ma ices, whe e each alue o he diagonal co esponds o he unce ain y associa ed wi h each s a e (q) and wi h each senso inpu ( ), espec i ely. The Qma ix mus be disc e ized when used in a disc e e- ime Kalman il e (15). Q=diag(q1, q2. . . , q2n)(13) R=diag( 1, 2. . . , )(14) Qd=(AdQAdT∆ (15) In absence o ex e nal o ce measu emen s, he KF is implemen ed as ollows: s a es p edic ion (16), co a iance p edic ion (17), Kalman gain de e mina ion (18), s a es p edic- ion upda e (19) and co a iance p edic ion upda e (20). x =Ax −1(16) P =AP −1AT+Q(17) K =P HTHP HT+R−1(18) x upda ed =x +K (z −Hx )(19) P upda ed =P −K HP (20) The inco po a ion o he eal senso measu emen s in o he il e (desc ibed in s a es p edic ion upda e s ep) is pe o med wi h he measu emen ma ix ( H ). This ma ix ela es each measu emen wi h hei co esponding s a es. I has × 2ndimension, being 2n he numbe o s a es o he sys em and he numbe o inpu senso s. Wi h a measu emen da a ec o z ( ) con aining xnumbe o s ain gauges and ynum- be o accele ome e s, he H ma ix is buil as seen in (21). To ela e he s ain gauge da a o he modal s a es, he modal s ains a e ob ained om he FE model. These can be ob ained om a modal analysis o he FE model o he s uc u e, compiling he s ain alue ( ε ) ob ained in each gauge (1 o x) o each mode (1 o n). To ela e he accele ome e da a o he modal s a es, he co esponding ows o modal M,Cand Kma ices a e used. Because o he ex e nal o ce measu emen s a e no a ailable, no ela ion be ween he o ce and accele a ion measu emen s is implemen ed (in he case ha ex e nal o ce measu emen s we e a ailable, hese would be ela ed o he accele a ion measu emen s h ough a J ma ix (22)). Because o his, he unce ain y o accele ome e measu emen s is expec ed o be g ea e . Senso s 2023,23, 4706 6 o 19 H=           ε1,1· · · ε1,n . . ..... . . εx,1· · · εx,n 0· · · 0 . . ..... . . 0· · · 0 −M1,1 −1K1,1· · · −M1,n −1K1,n . . ..... . . −My,1 −1Ky,1· · · −My,n−1Ky,n −M1,1 −1C1,1· · · −M1,n −1C1,n . . ..... . . −My,1 −1Cy,1· · · −My,n−1Cy,n           (21) J=           0· · · 0 . . ..... . . 0· · · 0 M1,1 −1· · · M1,n −1 . . ..... . . My,1 −1· · · My,n−1           (22) In a KF, obse abili y can be de ined as he capaci y o he algo i hm o ob ain enough in o ma ion om he eal sys em ( h ough he inpu senso s and he obse a ion ma ix) o be able o es ima e all he s a es. To de e mine i a KF is obse able, he obse abili y ma ix O (23) is calcula ed using he anspose o A . Only i he ank o O is equal o 2n ( he numbe o s a es o he model) is he KF is ully obse able. O=     ATH0 ATH1 . . . ATH2n−1      (23) 2.2.2. Augmen ed Kalman Fil e The AKF is a a ian o he KF in which he ex e nal o ces o e he sys em a e conside ed addi ional s a es o he model. Thanks o his ea u e, his il e does no need he ex e nal o ce applied on he moni o ed sys em as inpu . The AKF uses an augmen ed s a e-space model o he sys em ha combines he A and B ma ices o he s a e-space model in a single ma ix A* (24) wi h (2n+n ) × (2n+n ) dimension (n being he numbe o expec ed ex e nal o ces), and an augmen ed ec o o s a es x * (25) ha combines he displacemen s, hei i s de i a i es and he ex e nal inpu o ces ( esul ing in a 2n+n dimension). The disc e iza ion o A* is shown in (26). A*=A B 0 0(24) x*=  q . q u  (25) Ad*=AdBd 0 I (26) The unknown inpu is modeled as a ze o-mean andom walk model, so he co a iance ma ix o he model Q mus be augmen ed o (2n+n ) × (2n+n ) dimension by adding a e m ela ed o he unce ain y associa ed o he ex e nal o ces (27). Q*=Qd0 0 Qu(27) An augmen ed obse a ion ma ix H* (28) mus be de ined by combining he obse a ion ma ix H (21) and he inpu obse a ion ma ix J (22), esul ing in a ma ix o × (2n+n ) dimension. Senso s 2023,23, 4706 7 o 19 H*=H J(28) In he AKF, obse abili y has he same meaning as in he classical KF. To de e mine i an AKF is obse able, he obse abili y ma ix O* (29) mus be calcula ed. Only i he ank o O* is equal o 2n +n is he AKF is ully obse able. O*=     A*TH*0 A*TH*1 . . . A*TH*2n−1      (29) 2.2.3. Leas -Squa es S ain Es ima ion (LSSE) The LSSE is a de e minis ic i ual sensing algo i hm ha uses a ma ix gene alized in e sion o ob ain he leas squa es solu ion o he unknown s ains. The Moo e-Pen ose pseudoin e se [ 20 ] and he Modal Expansion [ 24 ] a e used o his pu pose. This me hod allows ob aining s ain es ima es a unmeasu ed poin s bo h in he p esence and absence o dynamic e ec s. The linea equa ion is s a ed by ela ing he measu ed s ain and he modal displace- men s o he sys em (30). In a linea sys em, displacemen s x ( ) and measu ed s ains zi ( ) a e linea ly ela ed h ough he modal s ain ma ix Gi (wi h g × mdimension, gbeing he numbe o s ain measu emen s, and m he numbe o modal displacemen s). zi( )=Gix( )(30) Using he same s a emen , s ain i ual measu emen s z s ( ) can be ob ained om he modal displacemen s, h ough he modal s ain ma ix G s (wi h o × mdimension, obeing he numbe o i ual s ain senso s, and m he numbe o modal displacemen s) (31). z s( )=G sx( )(31) Using he pseudoin e se o Gi , bo h s a emen s can be combined o ob ain s ain i ual measu emen s om a se o eal s ain measu emen s (32). z s( )=G sGi+z( )(32) I he numbe o s ain measu emen s gis equal o he numbe o modal displacemen s m, he s a emen (31) is de e mined, and he solu ion is ound by he LSSE. I gis highe han m, he s a emen is o e de e mined. I , on he con a y, gis lowe han m, he s a emen (31) is unde de e mined. In bo h cases, he LSSE gi es a bes - i app oxima ion o he solu ion. To p o ide a good app oxima ion o he solu ion, he condi ion numbe o he ma ix Gi mus be close o 1. I he condi ion numbe o Gi is high, he s a emen (31) is ill condi ioned and signi ican e o s can be expec ed in he solu ion. 2.3. Vi ual Sensing Implemen a ion The selec ed s. algo i hms a e es ed on a use case de ined in Sec ion 2.4. Fi s , an FE model o he use case is c ea ed. This model is used o choose he loca ion o he senso s (s ain gauges and accele ome e s) in he eal p o o ype. Measu emen da a ob ained om he senso s is i s used o adjus and alida e he model, and hen o eed he s. algo i hms. The ob ained es ima ions a e compa ed o he equi alen measu emen da a o e alua e he pe o mance o he s. algo i hms unde he di e en condi ions. The en i e p ocess is summa ized in he lowcha shown in Figu e 1. Senso s 2023,23, 4706 8 o 19 Senso s 2023, 23, x FOR PEER REVIEW 8 o 20 e alua e he pe o mance o he s. algo i hms unde he di e en condi ions. The en i e p ocess is summa ized in he lowcha shown in Figu e 1. Figu e 1. Flowcha o he p ocess ollowed o implemen and es s. algo i hms. 2.4. Use Case In his subsec ion, he use case, he ins alled senso s, and he modelling p ocess a e desc ibed. 2.4.1. P o o ype Desc ip ion The use case is a scaled wind u bine owe p o o ype ins alled on a jacke - ype s uc- u e, which is ixed o he g ound (Figu e 2). The main speci ica ions o he p o o ype can be seen in Table 1. An elec omagne ic ine ial shake , conside ed as pa o he sys em, is placed on op o he p o o ype a ached o a o a ing pla o m o exci e he s uc u e in di e en di ec ions (Figu e 3) and equency componen s (<25 Hz). The speci ica ions o he shake used can also be seen in Table 1. Figu e 1. Flowcha o he p ocess ollowed o implemen and es s. algo i hms. 2.4. Use Case In his subsec ion, he use case, he ins alled senso s, and he modelling p ocess a e desc ibed. 2.4.1. P o o ype Desc ip ion The use case is a scaled wind u bine owe p o o ype ins alled on a jacke - ype s uc u e, which is ixed o he g ound (Figu e 2). The main speci ica ions o he p o o ype can be seen in Table 1. An elec omagne ic ine ial shake , conside ed as pa o he sys em, is placed on op o he p o o ype a ached o a o a ing pla o m o exci e he s uc u e in di e en di ec ions (Figu e 3) and equency componen s (<25 Hz). The speci ica ions o he shake used can also be seen in Table 1. Senso s 2023, 23, x FOR PEER REVIEW 8 o 20 e alua e he pe o mance o he s. algo i hms unde he di e en condi ions. The en i e p ocess is summa ized in he lowcha shown in Figu e 1. Figu e 1. Flowcha o he p ocess ollowed o implemen and es s. algo i hms. 2.4. Use Case In his subsec ion, he use case, he ins alled senso s, and he modelling p ocess a e desc ibed. 2.4.1. P o o ype Desc ip ion The use case is a scaled wind u bine owe p o o ype ins alled on a jacke - ype s uc- u e, which is ixed o he g ound (Figu e 2). The main speci ica ions o he p o o ype can be seen in Table 1. An elec omagne ic ine ial shake , conside ed as pa o he sys em, is placed on op o he p o o ype a ached o a o a ing pla o m o exci e he s uc u e in di e en di ec ions (Figu e 3) and equency componen s (<25 Hz). The speci ica ions o he shake used can also be seen in Table 1. Figu e 2. Gene al iew o he p o o ype and he conc e e ounda ion. Senso s 2023,23, 4706 9 o 19 Senso s 2023, 23, x FOR PEER REVIEW 9 o 20 Figu e 2. Gene al iew o he p o o ype and he conc e e ounda ion. Figu e 3. Ine ial shake Da a Physics IV47 a ached on op o he p o o ype. Table 1. Main specs o he p o o ype and he shake . Fea u e Value Towe + nacelle weigh 42 kg Jacke weigh 13.5 kg Shake + suppo weigh 27 kg To al weigh 82.5 kg Towe heigh 1790 mm Jacke heigh 1300 mm To al heigh 3090 mm Ma e ial S eel Suppo s Fixed o a conc e e base Shake model Da a Physics IV47 Ine ial mass 14.5 kg Max sinus o ce (peak) 250 N To al shake mass 21 kg Shake main mode eq. 20 Hz 2.4.2. FE Model and Model Reduc ion A FE model o he p o o ype is buil based on he 3D CAD o he s uc u e. The shake and i s suppo , including he bushing, a e simpli ied o an equi alen poin mass loca ed a he mass cen e o he eplaced componen s and a ached o he s uc u e. The beha io o he bushing has been es ed in he equency ange o in e es (0 o 25Hz), e i ying i s linea i y. The pla o m has been designed o keep he mass cen e o he o a ing compo- nen s in he o a ing axis, so he sys em can be conside ed in a ian . The bol ed join s p esen in he p o o ype a e also simpli ied using bonded con ac s. Due o he owe and nacelle o he wind u bine p o o ype being hin s eel p o ile componen s, shell- ype ele- men s ha e been used o educe he o al numbe o elemen s in he mesh. In he jacke suppo s uc u e, solid elemen s ha e been used. The p ima y ea u es o he FE model can be seen in Table 2, and he FE model o he p o o ype can be seen in Figu e 4. Figu e 3. Ine ial shake Da a Physics IV47 a ached on op o he p o o ype. Table 1. Main specs o he p o o ype and he shake . Fea u e Value Towe + nacelle weigh 42 kg Jacke weigh 13.5 kg Shake + suppo weigh 27 kg To al weigh 82.5 kg Towe heigh 1790 mm Jacke heigh 1300 mm To al heigh 3090 mm Ma e ial S eel Suppo s Fixed o a conc e e base Shake model Da a Physics IV47 Ine ial mass 14.5 kg Max sinus o ce (peak) 250 N To al shake mass 21 kg Shake main mode eq. 20 Hz 2.4.2. FE Model and Model Reduc ion A FE model o he p o o ype is buil based on he 3D CAD o he s uc u e. The shake and i s suppo , including he bushing, a e simpli ied o an equi alen poin mass loca ed a he mass cen e o he eplaced componen s and a ached o he s uc u e. The beha io o he bushing has been es ed in he equency ange o in e es (0 o 25Hz), e i ying i s linea i y. The pla o m has been designed o keep he mass cen e o he o a ing componen s in he o a ing axis, so he sys em can be conside ed in a ian . The bol ed join s p esen in he p o o ype a e also simpli ied using bonded con ac s. Due o he owe and nacelle o he wind u bine p o o ype being hin s eel p o ile componen s, shell- ype elemen s ha e been used o educe he o al numbe o elemen s in he mesh. In he jacke suppo s uc u e, solid elemen s ha e been used. The p ima y ea u es o he FE model can be seen in Table 2, and he FE model o he p o o ype can be seen in Figu e 4. Senso s 2023,23, 4706 16 o 19 Table 14. E alua ion o he esul s shown in Figu e 8. F XY Noise X-1-90 Y-1-90 KF 19.8/97.4 13.7/99.1 AKF 20.0/97.4 13.9/99.0 LSSE 18.2/97.3 15.9/98.9 Table 15. E alua ion o he esul s shown in Figu e 9. F VAR 5 Hz X-1-90 Y-1-90 KF 12.3/92.8 8.6/99.0 AKF 19.5/99.0 4.9/98.9 LSSE 16.8/99.3 4.1/98.7 Table 16. E alua ion o he esul s shown in Figu e 10. F X HIT X-1-90 Y-1-90 KF 11.6/99.5 2.1/93.7 AKF 11.3/99.5 1.8/93.3 LSSE 11.6/99.6 3.2/92.4 Senso s 2023, 23, x FOR PEER REVIEW 16 o 20 sys em beha io , as is p edic ed by senso loca ion me hods (such as he Modal Kine ic Ene gy me hod, men ioned in Sec ion 2.4.4). Acco ding o he ob ained esul s in he i ual senso s when o ces in X di ec ion a e applied, he es ima es ob ained in he i ual senso s a e gene ally be e han when o ces in he Y di ec ion o in combined di ec ions a e applied. This di e ence can be explained by he ce ain lack o p ecision in he beha io o he FE model ( om which he educed model has been ob ained) in he Y-di ec ion bending and he Z-di ec ion o sion. O he senso con igu a ions es ed in he di e en s. algo i hms, he bes -pe o ming one is con igu a ion 3. This con igu a ion uses he 3X, 3Y, 4X, 4Y, 5X and 5Y gauges as inpu senso s. Con igu a ion 8, ha uses he same inpu gauges bu adding an accele ome e , also pe o ms well when is used wi h he AKF. F om he da a ob ained om he expe imen s ca ied ou in his a icle, i can be con- cluded ha , in e ms o obus ness, he LSSE is p e e able because, unlike Kalman il e s, i does no depend on uning pa ame e s. Among he Kalman il e s, he AKF can be con- side ed mo e obus han he KF because, unde condi ions o unmeasu ed o ces, i has a s able pe o mance when accele ome e s a e used as inpu senso s. Some examples o he ob ained esul s applying di e en inpu o ces, using con ig- u a ion 3 (inpu gauges X-2-90, Y-2-90, X-3-90, Y-3-90, X-4-90, Y-4-90, X-5-90, Y-5-90), a e p o ided in Figu es 6–10. The alues co esponding o hese esul s a e summa ized in Tables 12–16. The i ual senso s a e he gauges 1X ( i s column o he ables) and 1Y (second column o he ables). The es ima ions ob ained wi h he KF, AKF and LSSE a e compa ed wi h eal s ain da a a he same loca ion (indica ed as REF). The le alues in he ables co espond o he pe cen age e o o he es ima ion, and he igh alues co - espond o he PCC e o . Figu e 6. Resul s ob ained applying a 5Hz sinusoidal o ce in X di ec ion. Figu e 6. Resul s ob ained applying a 5Hz sinusoidal o ce in X di ec ion. Senso s 2023, 23, x FOR PEER REVIEW 17 o 20 Figu e 7. Resul s ob ained applying a 15 Hz sinusoidal o ce in Y di ec ion. Figu e 8. Resul s ob ained applying a ze o-mean whi e noise o ce in 45° di ec ion. Figu e 9. Resul s ob ained applying a 5 Hz sinus o ce in a iable di ec ion along ime. Figu e 7. Resul s ob ained applying a 15 Hz sinusoidal o ce in Y di ec ion. Senso s 2023,23, 4706 17 o 19 Senso s 2023, 23, x FOR PEER REVIEW 17 o 20 Figu e 7. Resul s ob ained applying a 15 Hz sinusoidal o ce in Y di ec ion. Figu e 8. Resul s ob ained applying a ze o-mean whi e noise o ce in 45° di ec ion. Figu e 9. Resul s ob ained applying a 5 Hz sinus o ce in a iable di ec ion along ime. Figu e 8. Resul s ob ained applying a ze o-mean whi e noise o ce in 45◦di ec ion. Senso s 2023, 23, x FOR PEER REVIEW 17 o 20 Figu e 7. Resul s ob ained applying a 15 Hz sinusoidal o ce in Y di ec ion. Figu e 8. Resul s ob ained applying a ze o-mean whi e noise o ce in 45° di ec ion. Figu e 9. Resul s ob ained applying a 5 Hz sinus o ce in a iable di ec ion along ime. Figu e 9. Resul s ob ained applying a 5 Hz sinus o ce in a iable di ec ion along ime. Senso s 2023, 23, x FOR PEER REVIEW 18 o 20 Figu e 10. Resul s ob ained applying a hamme impac in X di ec ion. Table 12. E alua ion o he esul s shown in Figu e 6. F X 5 Hz X-1-90 Y-1-90 KF 3.6/99.4 178.6/61.6 AKF 7.7/99.4 187.3/60.2 LSSE 4.1/99.8 197.1/58.3 Table 13. E alua ion o he esul s shown in Figu e 7. F Y 15 Hz X-1-90 Y-1-90 KF 195.6/95.4 7.3/99.9 AKF 209.3/95.2 7.0/99.9 LSSE 217.3/98.5 6.9/99.9 Table 14. E alua ion o he esul s shown in Figu e 8. F XY Noise X-1-90 Y-1-90 KF 19.8/97.4 13.7/99.1 AKF 20.0/97.4 13.9/99.0 LSSE 18.2/97.3 15.9/98.9 Table 15. E alua ion o he esul s shown in Figu e 9. F VAR 5 Hz X-1-90 Y-1-90 KF 12.3/92.8 8.6/99.0 AKF 19.5/99.0 4.9/98.9 LSSE 16.8/99.3 4.1/98.7 Table 16. E alua ion o he esul s shown in Figu e 10. F X HIT X-1-90 Y-1-90 KF 11.6/99.5 2.1/93.7 AKF 11.3/99.5 1.8/93.3 LSSE 11.6/99.6 3.2/92.4 5. Conclusions In his a icle, h ee di e en s. algo i hms ha e been es ed o ob ain i ual s ain es ima ions unde unknown o ces. Twel e di e en senso con igu a ions ha e been used unde 15 di e en dynamic loads. Two i ual s ain gauges ha e been implemen ed Figu e 10. Resul s ob ained applying a hamme impac in X di ec ion. 5. Conclusions In his a icle, h ee di e en s. algo i hms ha e been es ed o ob ain i ual s ain es ima ions unde unknown o ces. Twel e di e en senso con igu a ions ha e been Senso s 2023,23, 4706 18 o 19 used unde 15 di e en dynamic loads. Two i ual s ain gauges ha e been implemen ed in he base o he owe o he p o o ype, and wo eal s ain gauges ha e been used as e e ence senso s, o compa e he es ima ed da a ob ained om he i ual senso s wi h he equi alen eal senso da a. I has been e i ied ha , h ough he modal unca ion, a educed model can be used o ob ain he esponse o a much mo e complex FE model (in a limi ed ange o equencies) using a limi ed numbe o modes (which implies a signi ica i e educ ion in he numbe o DoFs used). The AKF shows i sel o be be e han he classical KF in absence ex e nal o ce measu emen s, especially when s ain and accele a ion measu emen s a e a ailable. I only s ain measu emen s a e a ailable, he AKF and he LSSE pe o m simila ly, so, o ob ain s ain i ual measu emen s, he LSSE may be p e e able due o i s simplici y. The expe ience and esul s ob ained wi h he expe imen s p esen ed in his a icle can be use ul when implemen ing s ain i ual senso s. Examples o applica ion can ange om wind u bines (as in he case o his a icle) o many o he ypes o complex s uc u al asse s, o example dis inc ypes o o sho e s uc u es, b idges, communica ion owe s o e en la ge indus ial ames (such as indus ial p esses). Se e al u u e lines o inqui y may con inue he wo k p esen ed in his a icle. On one hand, i would be in e es ing o add eal- ime o ce measu emen s o allow compa ison s. esul s wi h known o ces and wi h unknown o ces. Fo ces can also be es ima ed using s. algo i hms. On he o he hand, i would also be in e es ing o ins all mo e accele ome e s o he use case, in o de o be able o es mo e senso con igu a ions in he di e en s. algo i hms. I would be also in e es ing o ins all gauges wi h an o ien a ion o 45 º wi h espec o he owe axis, wi h he aim o measu ing o sional s ain. Fu he mo e, i would be in e es ing o apply he es ed s. algo i hms in o he use cases o a di e en na u e, o check i s. es ima ions o compa able quali y can be ob ained in o he ypes o s uc u es. Au ho Con ibu ions: B.M. and J.B. concei ed he concep ual ideas and ca ied ou he expe imen al wo k. I.S. and J.A. helped wi h he me hodology and wi h he imp o emen o he pe o mance o he s. algo i hms. B.M. buil he necessa y so wa e and managed he expe imen al da a. B.M., J.B., I.S., U.L. and J.A. pa icipa ed in he w i ing o he a icle, and I.S., U.L. and J.A. e iewed he inal manusc ip and made s yle sugges ions. All au ho s ha e ead and ag eed o he published e sion o he manusc ip . Funding: The esea ch p esen ed in his wo k has been ca ied ou by Ike lan Resea ch Cen e , a cen e ce i ica ed as “Cen o de Excelencia Ce e a”. 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