Neutron irradiation effects on mechanical properties of new EUROFER97 grades developed by SCK CEN and OCAS NV
Abstract
Reduced Activation Ferritic Martensitic (RAFM) steels are the baseline structural materials for the Tritium Breeding Module (TBM) in ITER, with Eurofer97 serving as the reference alloy for European TBM concepts. However, its operational temperature range (350–550 °C) is limited by irradiation-induced hardening and embrittlement at low temperatures (<350 °C), and by creep deformation at high temperatures (>550 °C). To overcome these constraints, new Eurofer97 grades have been developed within the EUROFusion under the Materials Work Package to extend its operational temperature window. For low-temperature applications (280-300 C), the focus is on reducing the ductile-to-brittle transition temperature (DBTT) in the unirradiated state, enhancing toughness. For high-temperature applications (up to 650 C), strength improvements are achieved by promoting the precipitation of stable tantalum (Ta) and vanadium (V) carbonitrides, which resist coarsening under thermal exposure while preserving low-temperature properties. These developments have led to the classification of the new steels into low-temperature (LT) and high-temperature (HT) application grades. This study investigates the effects of neutron irradiation on the tensile and impact properties of Eurofer97 steel grades developed by SCK CEN and OCAS NV. Irradiation experiments were conducted at the BR2 reactor on miniature flat tensile specimens, reaching a dose of 3 dpa at 300 °C representing the expected end-of-life exposure conditions in the ITER TBM (TBM). Five steel grades were selected for the irradiation campaign: four newly developed variants of Eurofer97 and one reference grade. For LT applications, two new grades were engineered using nonstandard thermomechanical treatment routes and an increased tantalum (Ta) content of 0.2 wt.% to refine block and prior austenite grain size. For (HT) applications, two grades were optimized through modified thermomechanical treatments, reduced carbon content, and enhanced precipitation of MX-type particles by increasing nitrogen and Ta levels aiming to improve creep resistance. Post-irradiation characterization of the samples included uniaxial tensile testing at both room temperature and irradiation temperature to evaluate irradiation-induced hardening. Impact testing was performed on KLST specimens to assess the shift in ductile-to-brittle transition temperature (DBTT), and fracture surface analysis was conducted using Scanning Electron Microscopy (SEM) to determine fracture mode of the samples. LT grades exhibited a reduced DBTT after irradiation while maintaining comparable high-temperature strength. HT grades demonstrated similar levels of irradiation hardening; however, one of these grades showed a significantly higher post irradiation DBTT, indicating increased embrittlement. Despite strong irradiation-induced hardening and the loss of uniform elongation, all specimens fractured in a ductile manner, confirmed by the presence of dimples on the fracture surfaces.