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SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE

RAUL ARRABAL DURAN

Abstract

Magnesium and titanium alloys are essential in transportation, aeronautics and biomedical sectors due to their exceptional strength-to-weight ratio and biocompatibility. Magnesium, as the lightest structural metal, is increasingly used in lightweight designs, while titanium excels in high-performance applications requiring superior mechanical properties and corrosion resistance. In biomedicine, magnesium is ideal for resorbable implants, while titanium is preferred for permanent ones.Conventional manufacturing methods for these alloys often result in high material wastage, energy consumption and environmental impact. Metal Additive manufacturing (AM) offers a transformative solution by enabling near-net shape production, complex geometries and significant waste reduction.However, AM faces critical challenges, including sustainability in raw material usage and defects like porosity and inhomogeneities that compromise properties such as corrosion resistance, mechanical strength and bioactivity. Advancing sustainable AM processes must therefore be paired with efficient surface treatments to ensure the long-term performance and applicability of AM Mg and Ti alloys.The SUPREMETAL project addresses these challenges by adopting sustainable practices in laser powder bed fusion (LPBF) and indirect additive manufacturing via material extrusion (MEX). SUPREMETAL prioritizes magnesium powder reuse and recycled titanium, integrating thermodynamic and kinetic simulations to mitigate issues such as impurities and oxidation, ensuring improved process control, material quality and sustainability.To enhance performance, the project integrates innovative surface engineering strategies. These include laser post-processing, eco-friendly anodizing for aerospace, self-healing hybrid coatings for transport and bioactive functionalization for biomedical applications. Sustainable solutions emphasize green corrosion inhibitors, eco-friendly additives and biodegradable polymers, combined with technologies like sol-gel processes, layered double hydroxides and plasma electrolytic oxidation.SUPREMETAL aligns with three areas of intervention within the Advanced Materials and New Manufacturing Technologies line of Priority Topic 5, Industry (PEICTI 2024-2027): i) Sustainable materials, ii) Advanced manufacturing methods and technologies, iiI) Smart and functional materials.The projects objectives tackle three key challenges linked to each subproject:1. Sustainability: Develop AM processes with reused Mg powders and recycled Ti to reduce environmental footprint (URJC).2. Process and material optimization: Use thermodynamic and kinetic simulations to address challenges in alloy design, powder oxidation, impurities and phase transformation, ensuring high-performance outcomes (UC3M).3. Smart-coatings: Create hybrid coatings with green corrosion inhibitors and natural additives for superior corrosion resistance, wear protection, selfhealing, bioactivity and drug-elution properties (UCM).The expertise of URJC, UC3M and UCM in alloy design, AM, and engineering, along with their complementary research facilities, ensures the successful execution of SUPREMETALs goalsThis DMP is a part of WP1 (Coordination, Management and State of the Art) in the SUPREMETAL project. The purpose of this DMP is to describe the data management strategy (data handling, data sharing, data privacy and data ownership). Relevant links with data from the project are included in the DMP.

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SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501 100011033/FEDER, UE Version 1 Description Magnesium and titanium alloys are essential in transportation, aeronautics and biomedical sectors due to their exceptional strength-to-weight ratio and biocompatibility. Magnesium, as the lightest structural metal, is increasingly used in lightweight designs, while titanium excels in high-performance applications requiring superior mechanical properties and corrosion resistance. In biomedicine, magnesium is ideal for resorbable implants, while titanium is preferred for permanent ones. Conventional manufacturing methods for these alloys often result in high material wastage, energy consumption and environmental impact. Metal Additive manufacturing (AM) offers a transformative solution by enabling near-net shape production, complex geometries and significant waste reduction. However, AM faces critical challenges, including sustainability in raw material usage and defects like porosity and inhomogeneities that compromise properties such as corrosion resistance, mechanical strength and bioactivity. Advancing sustainable AM processes must therefore be paired with efficient surface treatments to ensure the long-term performance and applicability of AM Mg and Ti alloys. LICENSE:CC-BY-NC-4.0 DOI: - 11/12/2025 The SUPREMETAL project addresses these challenges by adopting sustainable practices in laser powder bed fusion (LPBF) and indirect additive manufacturing via material extrusion (MEX). SUPREMETAL prioritizes magnesium powder reuse and recycled titanium, integrating thermodynamic and kinetic simulations to mitigate issues such as impurities and oxidation, ensuring improved process control, material quality and sustainability. To enhance performance, the project integrates innovative surface engineering strategies. These include laser post-processing, eco-friendly anodizing for aerospace, self-healing hybrid coatings for transport and bioactive functionalization for biomedical applications. Sustainable solutions emphasize green corrosion inhibitors, eco-friendly additives and biodegradable polymers, combined with technologies like sol-gel processes, layered double hydroxides and plasma electrolytic oxidation. SUPREMETAL aligns with three areas of intervention within the Advanced Materials and New Manufacturing Technologies line of Priority Topic 5, Industry (PEICTI 2024-2027): i) Sustainable materials, ii) Advanced manufacturing methods and technologies, iiI) Smart and functional materials. The projects objectives tackle three key challenges linked to each subproject: 1. Sustainability: Develop AM processes with reused Mg powders and recycled Ti to reduce environmental footprint (URJC). 2. Process and material optimization: Use thermodynamic and kinetic simulations to address challenges in alloy design, powder oxidation, impurities and phase transformation, ensuring high-performance outcomes (UC3M). Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 3. Smart-coatings: Create hybrid coatings with green corrosion inhibitors and natural additives for superior corrosion resistance, wear protection, selfhealing, bioactivity and drug-elution properties (UCM). The expertise of URJC, UC3M and UCM in alloy design, AM, and engineering, along with their complementary research facilities, ensures the successful execution of SUPREMETALs goals This DMP is a part of WP1 (Coordination, Management and State of the Art) in the SUPREMETAL project. The purpose of this DMP is to describe the data management strategy (data handling, data sharing, data privacy and data ownership). Relevant links with data from the project are included in the DMP. Funder Grant MICIU/AEI/FEDER PID2024-158719OB-C33, MICIU/AEI/10.13039/50110001 1033/FEDER, UE Researchers lara Moreno (0000-0002-4139-6908), Rubén del Olmo (0000-00026187-9026), Esther López Martínez, Endzhe Matykina (orcid:00000002-9929-2618), RAUL ARRABAL DURAN (orcid:0000-0002-76494049), Marta Mohedano (orcid:0000-0002-9318-3031), Marlon Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 Hernando Guerra Mutis, Jonatan Gómez Granados, Ana María Santos Coquillat, Jesús Manuel Vega Vega, Isabel Barrena Perez Organizations Universidad Complutense de Madrid Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 1. Main Info Title of DMP: SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE Description: Magnesium and titanium alloys are essential in transportation, aeronautics and biomedical sectors due to their exceptional strength-to-weight ratio and biocompatibility. Magnesium, as the lightest structural metal, is increasingly used in lightweight designs, while titanium excels in high-performance applications requiring superior mechanical properties and corrosion resistance. In biomedicine, magnesium is ideal for resorbable implants, while titanium is preferred for permanent ones. Conventional manufacturing methods for these alloys often result in high material wastage, energy consumption and environmental impact. Metal Additive manufacturing (AM) offers a transformative solution by enabling near-net shape production, complex geometries and significant waste reduction. However, AM faces critical challenges, including sustainability in raw material usage and defects like porosity and inhomogeneities that compromise properties such as corrosion resistance, mechanical strength and bioactivity. Advancing sustainable AM processes must therefore be paired with efficient surface treatments to ensure the long-term performance and applicability of AM Mg and Ti alloys. The SUPREMETAL project addresses these challenges by adopting sustainable practices in laser powder bed fusion (LPBF) and indirect additive manufacturing via material extrusion (MEX). SUPREMETAL prioritizes magnesium powder reuse and recycled titanium, integrating thermodynamic and kinetic simulations to mitigate issues such as impurities and oxidation, ensuring improved process control, material quality and sustainability. Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 To enhance performance, the project integrates innovative surface engineering strategies. These include laser post-processing, eco-friendly anodizing for aerospace, self-healing hybrid coatings for transport and bioactive functionalization for biomedical applications. Sustainable solutions emphasize green corrosion inhibitors, eco-friendly additives and biodegradable polymers, combined with technologies like sol-gel processes, layered double hydroxides and plasma electrolytic oxidation. SUPREMETAL aligns with three areas of intervention within the Advanced Materials and New Manufacturing Technologies line of Priority Topic 5, Industry (PEICTI 2024-2027): i) Sustainable materials, ii) Advanced manufacturing methods and technologies, iiI) Smart and functional materials. The projects objectives tackle three key challenges linked to each subproject: 1. Sustainability: Develop AM processes with reused Mg powders and recycled Ti to reduce environmental footprint (URJC). 2. Process and material optimization: Use thermodynamic and kinetic simulations to address challenges in alloy design, powder oxidation, impurities and phase transformation, ensuring high-performance outcomes (UC3M). 3. Smart-coatings: Create hybrid coatings with green corrosion inhibitors and natural additives for superior corrosion resistance, wear protection, selfhealing, bioactivity and drug-elution properties (UCM). The expertise of URJC, UC3M and UCM in alloy design, AM, and engineering, along with their complementary research facilities, ensures the successful execution of SUPREMETALs goals Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 This DMP is a part of WP1 (Coordination, Management and State of the Art) in the SUPREMETAL project. The purpose of this DMP is to describe the data management strategy (data handling, data sharing, data privacy and data ownership). Relevant links with data from the project are included in the DMP. Researchers: lara Moreno (0000-0002-4139-6908) Rubén del Olmo (0000-0002-6187-9026) Esther López Martínez Endzhe Matykina (orcid:0000-0002-9929-2618) RAUL ARRABAL DURAN (orcid:0000-0002-7649-4049) Marta Mohedano (orcid:0000-0002-9318-3031) Marlon Hernando Guerra Mutis Jonatan Gómez Granados Ana María Santos Coquillat Jesús Manuel Vega Vega Isabel Barrena Perez Organizations: Universidad Complutense de Madrid Contact: Arrabal Durán Raúl ([email protected]), Mohedano Sánchez Marta ([email protected]) 2. Funding Funding organizations: MICIU/AEI/FEDER Grants: PID2024-158719OB-C33, MICIU/AEI/10.13039/501100011033/FEDER, UE Project: SUPREMETAL 3. License License: CC-BY-NC-4.0 Access Rights: Public Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 4. Templates Descriptions DatasetSUPREMETAL Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys This dataset corresponds to the data ascribed to the SUPREMETAL project. Template: Horizon 2020 Type: Dataset 1 Data Summary 1.1 Data Summary 1.1.1 What is the purpose of the data collection/generation and its relation to the objectives of the project? • To obtain information • To make informed decisions Data collection/generation is essential to develop and assess new coating formulations on Mg and Ti alloys produced by additive manufacturing. Comparison of the data will allow to select the best candidates for further developments. 1.1.2 What are the types of the described generated/collected data? • sample or specimen data • experimental (e.g., gene sequencing data) Data will include: Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025 -Specimen characterization results (XRD, SEM, FTIR, Optical microscopy, etc.) -Corrosion data (corrosion potential, corrosion current, etc.). -Coating properties (morphology, hardness, composition, etc.). 1.1.3 What are the formats of the described generated/collected data? • Text files • Numerical • Instrument specific formats • Other - Images will be stored in JPEG or TIFF formats. Examples of image data: micrographs, 3D images, raw data from electrochemical measurements, etc. -Most numerical data will be collected directly from the experimental observation and annotated in lab notebooks and in spreadsheet format (excel, origin). - Equipment specific data might be stored directly. Examples: 3D topographic images (STL). PDF, jpg, tiff, bmp, opj, stl 1.1.4 What is the origin of the described data? Primary data 1.1.5 What is the expected size of the described data? GB (gigabyte) Total amount of data for the project should be below 100 GB since most will be numerical. Typical sizes of the data are: - Numerical: 100 KB - Images: 10 MB Data Management Plan | SUPREMETAL - Sustainable 3D Printing Solutions and Surface Engineering for Magnesium and Titanium Alloys PID2024–158719OB-C33/MICIU/AEI/10.13039/501100011033/FEDER, UE LICENSE:CC-BYNC-4.0 DOI: - 11/12/2025