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Usage of real time machine vision in rolling mill

David, Jiří

Abstract

This article deals with the issue of computer vision on a rolling mill. The main goal of this article is to describe the designed and implemented algorithm for the automatic identification of the character string of billets on the rolling mill. The algorithm allows the conversion of image information from the front of the billet, which enters the rolling process, into a string of characters, which is further used to control the technological process. The purpose of this identification is to prevent the input pieces from being confused because different parameters of the rolling process are set for different pieces. In solving this task, it was necessary to design the optimal technical equipment for image capture, choose the appropriate lighting, search for text and recognize individual symbols, and insert them into the control system. The research methodology is based on the empirical-quantitative principle, the basis of which is the analysis of experimentally obtained data (photographs of billet faces) in real operating conditions leading to their interpretation (transformation into the shape of a digital chain). The first part of the article briefly describes the billet identification system from the point of view of technology and hardware resources. The next parts are devoted to the main parts of the algorithm of automatic identification-optical recognition of strings and recognition of individual characters of the chain using artificial intelligence. The method of optical character recognition using artificial neural networks is the basic algorithm of the system of automatic identification of billets and eliminates ambiguities during their further processing. Successful implementation of the automatic inspection system will increase the share of operation automation and lead to ensuring automatic inspection of steel billets according to the production plan. This issue is related to the trend of digitization of individual technological processes in metallurgy and also to the social sustainability of processes, which means the elimination of human errors in the management of the billet rolling process.

Full text

sus ainabili y A icle Usage o Real Time Machine Vision in Rolling Mill Jiˇ íDa id *, Pa el Š ec, Ví Paske and Romana Ga zino á   Ci a ion: Da id, J.; Š ec, P.; Paske , V.; Ga zino á, R. Usage o Real Time Machine Vision in Rolling Mill. Sus ainabili y 2021,13, 3851. h ps:// doi.o g/10.3390/su13073851 Academic Edi o s: Be na di P anggono, Alex Shen ield and Augus ine Ikpehai Recei ed: 1 Feb ua y 2021 Accep ed: 26 Ma ch 2021 Published: 31 Ma ch 2021 Publishe ’s No e: MDPI s ays neu al wi h ega d o ju isdic ional claims in published maps and ins i u ional a il- ia ions. Copy igh : © 2021 by he au ho s. Licensee MDPI, Basel, Swi ze land. This a icle is an open access a icle dis ibu ed unde he e ms and condi ions o he C ea i e Commons A ibu ion (CC BY) license (h ps:// c ea i ecommons.o g/licenses/by/ 4.0/). Depa men o Au oma ion and Compu ing in Indus y, VŠB-Technical Uni e si y Os a a, 17. Lis opadu 2173/15, 70800 Os a a, Czech Republic; [email p o ec ed] (P.Š.); [email p o ec ed] (V.P.); [email p o ec ed] (R.G.) *Co espondence: [email p o ec ed]; Tel.: +420-723-858-551 Abs ac : This a icle deals wi h he issue o compu e ision on a olling mill. The main goal o his a icle is o desc ibe he designed and implemen ed algo i hm o he au oma ic iden i ica ion o he cha ac e s ing o bille s on he olling mill. The algo i hm allows he con e sion o image in o ma ion om he on o he bille , which en e s he olling p ocess, in o a s ing o cha ac e s, which is u he used o con ol he echnological p ocess. The pu pose o his iden i ica ion is o p e en he inpu pieces om being con used because di e en pa ame e s o he olling p ocess a e se o di e en pieces. In sol ing his ask, i was necessa y o design he op imal echnical equipmen o image cap u e, choose he app op ia e ligh ing, sea ch o ex and ecognize indi idual symbols, and inse hem in o he con ol sys em. The esea ch me hodology is based on he empi ical- quan i a i e p inciple, he basis o which is he analysis o expe imen ally ob ained da a (pho og aphs o bille aces) in eal ope a ing condi ions leading o hei in e p e a ion ( ans o ma ion in o he shape o a digi al chain). The i s pa o he a icle b ie ly desc ibes he bille iden i ica ion sys em om he poin o iew o echnology and ha dwa e esou ces. The nex pa s a e de o ed o he main pa s o he algo i hm o au oma ic iden i ica ion—op ical ecogni ion o s ings and ecogni ion o indi idual cha ac e s o he chain using a i icial in elligence. The me hod o op ical cha ac e ecogni ion using a i icial neu al ne wo ks is he basic algo i hm o he sys em o au oma ic iden i ica ion o bille s and elimina es ambigui ies du ing hei u he p ocessing. Success ul implemen a ion o he au oma ic inspec ion sys em will inc ease he sha e o ope a ion au oma ion and lead o ensu ing au oma ic inspec ion o s eel bille s acco ding o he p oduc ion plan. This issue is ela ed o he end o digi iza ion o indi idual echnological p ocesses in me allu gy and also o he social sus ainabili y o p ocesses, which means he elimina ion o human e o s in he managemen o he bille olling p ocess. Keywo ds: me allu gy; machine ision; neu al ne wo ks; con ol; applica ions; s eel indus y; op ical de ices; a i icial in elligence; machine lea ning; in elligen sys ems; a i icial neu al ne wo ks; image p ocessing; image classi ica ion; eal- ime sys ems 1. In oduc ion In oday’s indus ial companies and manu ac u ing companies, he emphasis is on p oduc quali y and in his espec on he numbe o con ol poin s a each s age o p oduc ion. Checks can be pe o med manually, au oma ically, o in combina ion. Wi h he g owing mode niza ion o business and he de elopmen o au oma ion echnologies, many ope a ions a e mo ing o au oma ed managemen . Acco dingly, a ious quali y con ol me hods a e used a con ol s a ions, such as machine ision, su ace scanning, p ecision shaping, colo and size measu emen , o inspec ion o semi- inished p oduc s and p oduc iden i ie s du ing p oduc ion and s o age. Many o hese con ol me hods use an indus ial came a as an essen ial elemen o p o ide he equi ed in o ma ion in image o m. Sus ainabili y 2021,13, 3851. h ps://doi.o g/10.3390/su13073851 h ps://www.mdpi.com/jou nal/sus ainabili y Sus ainabili y 2021,13, 3851 2 o 18 The applica ion o a i icial in elligence me hods in indus ial applica ions is oday a end bo h in he ield o p ocess digi iza ion and in he ield o sus ainabili y, whe e i is also necessa y o apply new me hods and app oaches. The e has been a lo o alk la ely abou he Indus y 4.0 ini ia i e o he 4 h Indus- ial Re olu ion. New ends in au oma ion, digi iza ion, o da a exchange in indus ial p ocesses and echnologies can be hea d om all sides. On he o he hand, he issue can also be seen in he con ex o sus ainable de elopmen . The abo e-desc ibed solu ion o using machine ision in a olling mill is an example o a pa ial solu ion con ibu ing o he digi iza ion o he p ocess in o de o c ea e a so-called “Sma Fac o y”, which combines he physical and cybe wo ld o p oduc ion, bu also as a solu ion ha is in line wi h sus ainable de elopmen o socie y in all ac o s—inc easing he quali y o p oduc ion, educing p oduc ion cos s, and om a social and en i onmen al poin o iew. This con- nec ion signi ican ly akes he digi iza ion o indus y o a new le el. Bu wha does he combina ion o he physical and cybe wo ld eally mean o manu ac u ing companies? Wha oppo uni ies does he digi aliza ion o indus y b ing? The answe can be con ained in one e m—in elligen da a. In elligen da a is closely linked o digi iza ion and da a analy ics. We can de ine hem as da a ha a e unambiguous and cleaned up and ha a e linked di ec ly o a speci ic ac ion. In elligen da a is he esul o digi iza ion and da a analy ics. In o de o wo k ou he in o ma ion and alue ha da a ep esen s wi hin he company, i is i s necessa y o collec i (in eg a e di e en da a sou ces), p ocess i (e.g., ans o m i in o he same da a ype o clean i om da a impu i ies) and analyze i (using di e en ypes o da a analysis, such as p edic i e analysis). Today, howe e , he ield o in elligen da a aces a la ge numbe o challenges. These include he speed o new da a, secu i y, and he lack o expe s in he ma ke (wi h knowledge o he company’s p oduc ion p ocesses and also knowledge o da a analy ics) o he in eg a ion o se e al di e en da a sou ces. This aises he ques ion o whe he in elligen da a is eally wo h he e o and wha digi iza ion and da a analy ics ac ually b ing o manu ac u ing companies. Simply pu , i helps companies unde s and wha and how i is done, and hen helps iden i y oppo uni ies o imp o emen . In he ield o digi iza ion, we a e no only alking abou he ans e o he physical wo ld o he cybe wo ld, he p ocesses o da a collec ion, o he elimina ion o communica ion in pape o m ( he concep o he “pape less company”). Digi iza ion in he con ex o p oduc ion also includes concep s such as he digi al win, ad anced da a mining o p oduc ion and non-p oduc ion p ocesses, o he en i e p oduc ion and p oduc li e cycle. Digi iza ion is hus a co ne s one o Indus y 4.0. We can say ha i is he echnical ad ances in digi iza ion ha enable he comple e in e connec ion o he en i e p oduc ion p ocess and he en i e cus ome -consume chain. Subsequen ly, i is possible o apply ad anced da a p ocessing me hods, apply s a is ical and p edic ion models, moni o he beha io o sys ems and machines in eal- ime, o p e en ou ages in p oduc ion p ocesses. Today, echnological ad ances allow us o collec da a di ec ly om p oduc ion lines (In e ne o Things: IoT), p e-p ocess i a he local le el and isualize i in clea epo s o wo k su aces (edge compu ing), send i o he cloud o u he p ocessing (e.g., machine lea ning), o en ich i wi h non-p oduc ion da a and isualize on mobile de ices. Indi idual echnologies hus eally become he s anda d and in oday’s highly com- pe i i e en i onmen a e ce ainly a necessi y o main ain hei own compe i i eness. Indus y 4.0, he digi iza ion o p oduc ion p ocesses, and in elligen da a a e no a goal, bu a ool o achie e se goals, iden i y new business models, o op imize p oduc ion p ocesses. These ools use da a as a basic inpu and p e equisi e o be e and mo e accu a e decision-making. Digi iza ion and da a analy ics hen ep esen some hing as a co ne s one o he whole Indus y 4.0 ini ia i e, whe e he physical and cybe ne ic wo ld is in e connec ed in a sma ac o y in o a sys em ha moni o s p ocesses, c ea es Sus ainabili y 2021,13, 3851 3 o 18 a digi al win (wo kpiece o p ocess), and is able o make i s own decisions (a i icial in elligence elemen s). Applica ions aimed a c ea ing sma ac o ies change he unc ioning no only o indus y and p oduc ion bu also o socie y as a whole. P oduc i i y is a so e spo in he Czech labo ma ke . A 3% g ow h in labo p oduc i i y g ow h in 2017 was abo e a e age a e he economic c isis, bu s ill below p e-c isis le els. The le el o labo p oduc i i y emains ela i ely low, especially compa ed o de eloped economies, due o signi ican skill misma ches, he low impac o R&D on inno a ion, and he size o low-skilled indus ies. To achie e economic alue, he Czech economy mus mo e om low-skilled o high-skilled, he eby inc easing alue-added and imp o ing he posi ion o companies. The p ocess o au oma ion and digi iza ion is absolu ely c ucial o he Czech Republic. Bo h p ocesses lead o a educ ion in p oduc ion cos s, sho ening he p oduc ion cycle, inc easing p oduc ion e iciency, inc easing he use ul p ope ies o p oduc s and se ices, humanizing wo k, imp o ing he wo king en i onmen , and inc easing leisu e ime. Acco ding o a ious s udies and ongoing digi iza ion and au oma ion p ojec s, he g ea es impac is expec ed on employmen in he middle class, whe e many p o essions a e ou ine and he e o e mos p one o compu e eplacemen . The au oma ion and digi iza ion o indus ial indus ies alone may no esul in a educ ion in he numbe o employees; on he con a y, i may be a way o compensa e o he lack o labo due o un a o able demog aphic de elopmen s in de eloped coun ies. Ad anced au oma ion hus jeopa dizes mo e wo k asks han en i e jobs. In line wi h exis ing indings, i is expec ed ha new echnologies will shi he a io o man-made o machine-d i en asks, wi h he na u e o he changes a ying bo h in scope and speed o applica ion. In e ope abili y, decen aliza ion, in elligence, and econ igu abili y a e ea u es ha cu en ly b ing o he bene i s o companies, o example in he a eas o sa e y and en i on- men al s udies. The Indus ial In e ne o Things (IIoT) and he as amoun o da a ha his ne wo k gene a es c ea e g ea e cla i y in business p ocesses, and hus educe he isk o human o echnological e o . Indus ial In e ne o Things (IIoT) echnologies and Sma Indus y sys ems ha e a di ec impac on imp o ing he sa e y, eliabili y, and sus ainabili y o he p oduc ion en i- onmen , and ul ima ely on p e en ing nega i e impac s on p oduc quali y and deli e y ime. G ea e anspa ency also helps o educe was e, leakage, and was e and iden i y hei o igin, hus minimizing he en i onmen al oo p in o he manu ac u ing plan . This pape deals wi h he issue o op ical cha ac e ecogni ion using a i icial neu al ne wo ks. The main pa o he pape is a desc ip ion o he designed and implemen ed algo i hm o op ical iden i ica ion o a cha ac e s ing om he on o a s eel bille using a i icial in elligence. The pape has i e sec ions. The in oduc o y chap e ou lines he issue o p ocess digi iza ion and he de elopmen o sus ainabili y in he cu en condi ions o p ocess digi iza ion. Sec ion 2o he a icle b ie ly desc ibes he bille iden i ica ion sys em in e ms o echnological and ha dwa e esou ces. Sec ion 3desc ibes he issue o op ical chain ecogni ion on s eel bille s. Sec ion 4desc ibes he use o neu al ne wo ks o he ecogni ion o indi idual elemen s o he chain and he achie ed esul s. The conclusion o he a icle hen p esen s he achie ed esul s in e ms o he p oposed algo i hm and in e ms o ope a ional use. 2. Sys em Design o Iden i ica ion o S eel Bille s The basic semi- inished p oduc s o he p oduc ion o olled wi e a e s eel bille s, which a e s o ed in he a ea o he olling mill and u he dis ibu ed o he p oduc ion line acco ding o he equi emen s o he p oduc ion plan. Be o e en e ing he hea ing u nace, he bille s a e inspec ed only du ing he p ocess in he cha ging ne wo k wi hou inspec ion om he se ice s a ion. In some cases, inaccu a e checks and e o s in bille changes occu he e. As he ma e ial p ope ies o indi idual bille s a y g ea ly depending Sus ainabili y 2021,13, 3851 4 o 18 on hei use o speci ic p oduc s, hei changes esul in a al manu ac u ing de ec s and la ge inancial losses [1]. In o de o mode nize he ope a ion and limi he exchange o bille s, a bille iden i i- ca ion sys em based on machine lea ning was designed and subsequen ly implemen ed. The design o he bille iden i ica ion sys em was ealized by ou basic wo king p ocedu es di ided acco ding o hema ic asks: • The i s basic p ocedu e was he selec ion o indi idual componen s, in he selec ion o which i was necessa y o obse e he equi emen s and condi ions o ope a ion. • The second p ocedu e was o se up and ins all a ne wo k came a, including moun ing he came a and accesso ies, including wi ing. • The hi d p ocedu e was he c ea ion o an algo i hm o adjus he bille con eyo con ol, including he addi ion o new commands in he p og ammable logic con olle (PLC) con ol p og am and came a con ol se ings. • The ou h p ocedu e was he design o an algo i hm o he iden i ica ion o bille s using machine lea ning and s o ing he in o ma ion ob ained in he Bille S amping p og am. Fu he mo e, he a icle is ocused on he desc ip ion o he p oposed algo i hm o bille iden i ica ion using machine lea ning [2–4]. Inpu in o ma ion and ope a ing equi emen s 1. S eel bille s ha e, o iden i ica ion pu poses, a se ial numbe , which is c ea ed by a ma king au oma ic machine immedia ely a e he bille s exi om he con inuous cas ing machine. 2. The nume ic cha ac e con ains a combina ion o 5 o 9 digi s, possibly accompanied by wo le e s. 3. The s eel bille s a e a anged on he cha ging g a e and indi idually con eyed o he hea ing u nace. 4. Fo he pu pose o bille iden i ica ion, he possibili y o digi izing nume ical cha ac- e s on he compu e moni o o he ope a o ’s s a ion and he possibili y o a chi ing he ob ained in o ma ion is equi ed. The selec ion o echnical means o scanning and subsequen iden i ica ion was made wi h ega d o he p ope ies o he scanned objec s, which we e s eel bille s. The dimensions o he bille a e 8 m in leng h, 150 mm in wid h, and 150 mm in heigh . The weigh o one bille is app oxima ely 2 ons. The bille s a e a anged on a loading g id and indi idually anspo ed o a hea ing u nace, om which hey con inue o he olling line a e eaching he equi ed empe a u e. Fo iden i ica ion pu poses, hey a e ma ked wi h a se ial numbe s ing, which is c ea ed by an au oma ic s amping machine on he on o he bille . The nume ic cha ac e con ains a combina ion o 5 o 9 digi s, possibly supplemen ed by wo le e s. The basic componen s we e an indus ial came a, a came a lens, a came a co e , a came a co e holde , a powe supply, a ligh e lec o , and ela ed cabling. When choosing an indus ial came a and accesso ies, i was necessa y o ake in o accoun , in pa icula , he me hod o use and he p ope ies o he en i onmen . Componen s mus be designed o con inuous ope a ion in an indus ial en i onmen . Also, he emphasis was on eliable ope a ion, so wa e, and easonable p ice. Based on hese condi ions, he came a IP 1343 was selec ed by Axis (see Table 1 o pa ame e s) and lens Compu a TG10Z0513FCS (see Table 2 o pa ame e s). Sus ainabili y 2021,13, 3851 5 o 18 Table 1. Axis P1343 came a pa ame e s. Came a Resolu ion 800 ×600 Image senso ype CMOS 1/4” p og essi e scan Minimum ligh ing alue 0.05 lux Image comp ession MPEG 4, MJPEG, H.264 Numbe o ames pe second 30 Ope a ing empe a u e −30 ◦C o 50 ◦C Powe ol age 8–20 V DC Consump ion 6.4 W Table 2. Compu a TG10Z0513FCS lens pa ame e s. Focal Dis ance 5–50 mm Ape u e 1.3–360 Ape u e con ol Au oma ic DC Fo ma 1/3” Type o a achmen CS Due o he p oduc ion en i onmen ha ing bo h high empe a u es and conside able dus iness, i was necessa y o place he came a in a came a co e . This co e p o ec s he came a om dus , mois u e, and mechanical damage. The ype used is TP607H p o ec ion class IP66, i is designed o a empe a u e ange om − 30 ◦ C o +50 ◦ C. The co e was moun ed on a b acke equipped wi h a swi el join ha allows he came a co e o be swi eled and il ed o he desi ed posi ion. Came a powe was p o ided by a linea 12 V/800 mA s abilized powe supply. The powe supply was placed in he came a housing using a co e ki . A b acke was made o moun he came a housing, welded om L- ype s eel p o iles 40 mm × 40 mm wi h dimensions o 300 mm × 1000 mm, and ea ed wi h g ay pain , see Figu e 1. Sus ainabili y 2021, 13, x FOR PEER REVIEW 5 o 17 T ABLE 2. Compu a TG10Z0513FCS lens pa ame e s. Focal Dis ance 5–50 mm Ape u e 1.3–360 Ape u e con ol Au oma ic DC Fo ma 1/3“ Type o a achmen CS Due o he p oduc ion en i onmen ha ing bo h high empe a u es and conside able dus iness, i was necessa y o place he came a in a came a co e . This co e p o ec s he came a om dus , mois u e, and mechanical damage. The ype used is TP607H p o ec ion class IP66, i is designed o a empe a u e ange om −30 °C o +50 °C. The co e was moun ed on a b acke equipped wi h a swi el join ha allows he came a co e o be swi eled and il ed o he desi ed posi ion. Came a powe was p o ided by a linea 12 V/800 mA s abilized powe supply. The powe supply was placed in he came a housing using a co e ki . A b acke was made o moun he came a housing, welded om L- ype s eel p o iles 40 mm × 40 mm wi h dimensions o 300 mm × 1000 mm, and ea ed wi h g ay pain , see Figu e 1. A halogen e lec o wi h a powe o 100 W was used o illumina e he bille s. In e connec ion o ne wo k came a and da a ne wo k was sol ed by FTP (Foiled Twis ed Pai ) (cable ca ego y 5e, cable CYKY-J 3 × 2.5 was used o powe supply o cam- e a and ligh ing. Exis ing cable ou es we e used o s o e he cabling. Figu e 1. Came a moun including an incandescen ligh sou ce. P e-ins alla ion se ings and ins alla ions o ne wo k came as, ne wo k came a se - ings, lens es ing, and ne wo k communica ion, as well as powe supply unc ions, we e pe o med. The came a was connec ed o a powe sou ce and a ne wo k cable o connec i o he compu e . The came a was con igu ed using a web b owse . The ne wo k add ess, ne mask, and ga eway add ess we e se on he came a. Then he adminis a o passwo d was se . A e hese s eps, i was necessa y o es a he came a o sa e he newly se alues. Came a con igu a ion con inued by se ing he ime zone, cu en ime, and ime synch oniza ion se e ime. The nex s ep was o adjus he image quali y and esolu ion. The image quali y and esolu ion we e se o maximum, MJPEG was selec ed o he ideo o ma . The came a was equipped wi h a lens and se e al ocusing we e pe o med, in- cluding he ex eme posi ions o he lens. This was ollowed by es ing he au o i is unc- ion by aiming he came a a da k and ligh places al e na ely. In his way, he came a, lens, and powe supply, i.e., he componen s ha ha e he g ea es impac on he inal image quali y, we e easily es ed. The came a, including he lens and powe supply, was placed in he came a housing o which he hinge b acke is a ached. The loca ion o he came a ins alla ion was chosen Figu e 1. Came a moun including an incandescen ligh sou ce. A halogen e lec o wi h a powe o 100 W was used o illumina e he bille s. In e connec ion o ne wo k came a and da a ne wo k was sol ed by FTP (Foiled Twis ed Pai ) (cable ca ego y 5e, cable CYKY-J 3 × 2.5 was used o powe supply o came a and ligh ing. Exis ing cable ou es we e used o s o e he cabling. P e-ins alla ion se ings and ins alla ions o ne wo k came as, ne wo k came a se - ings, lens es ing, and ne wo k communica ion, as well as powe supply unc ions, we e pe o med. The came a was connec ed o a powe sou ce and a ne wo k cable o connec i o he compu e . The came a was con igu ed using a web b owse . The ne wo k add ess, ne mask, and ga eway add ess we e se on he came a. Then he adminis a o passwo d was se . A e hese s eps, i was necessa y o es a he came a o sa e he newly se alues. Came a con igu a ion con inued by se ing he ime zone, cu en ime, and ime Sus ainabili y 2021,13, 3851 6 o 18 synch oniza ion se e ime. The nex s ep was o adjus he image quali y and esolu ion. The image quali y and esolu ion we e se o maximum, MJPEG was selec ed o he ideo o ma . The came a was equipped wi h a lens and se e al ocusing we e pe o med, includ- ing he ex eme posi ions o he lens. This was ollowed by es ing he au o i is unc ion by aiming he came a a da k and ligh places al e na ely. In his way, he came a, lens, and powe supply, i.e., he componen s ha ha e he g ea es impac on he inal image quali y, we e easily es ed. The came a, including he lens and powe supply, was placed in he came a housing o which he hinge b acke is a ached. The loca ion o he came a ins alla ion was chosen wi h ega d o he p oduc ion echnology, op ical possibili ies o he came a, cable ou ing, and came a es ing. A b acke o he came a co e was welded a he selec ed loca ion, and a ligh e lec o wi h a powe supply e mina ed by a double me al socke wi h IP 55 p o ec ion was placed abo e he console. The came a was placed in he cen e o he con eyo app oxima ely 30 cm abo e he passing bille , as shown in Figu e 2. The scanning dis ance wi h espec o he equi ed de ails and lens capabili ies was de e mined by a came a es app oxima ely one me e om he came a lens. Sus ainabili y 2021, 13, x FOR PEER REVIEW 6 o 17 wi h ega d o he p oduc ion echnology, op ical possibili ies o he came a, cable ou - ing, and came a es ing. A b acke o he came a co e was welded a he selec ed loca- ion, and a ligh e lec o wi h a powe supply e mina ed by a double me al socke wi h IP 55 p o ec ion was placed abo e he console. The came a was placed in he cen e o he con eyo app oxima ely 30 cm abo e he passing bille , as shown in Figu e 2. The scanning dis ance wi h espec o he equi ed de ails and lens capabili ies was de e mined by a came a es app oxima ely one me e om he came a lens. Figu e 2. Modi ica ion o bille con eyo con ol. Du ing came a es s, i was ound ha i is no app op ia e o scan bille s in mo ion (Figu e 3), especially because he e ec o ansmi ed ib a ions, which canno be com- ple ely elimina ed, signi ican ly impai s he image quali y. Much be e esul s a e achie ed by scanning bille s a es . Based on hese indings, i was necessa y o s op he passing bille a a gi en dis ance om he came a be o e sa ing he image. Figu e 3. A pic u e o a passing bille and a bille a es om he Bille S amping p og am. The olling o he bille is con olled by a p og ammable logic con olle (PLC) Si- ma ic S7 300. This PLC con ols he mo emen o semi- inished p oduc s on he cha ge g a e and con eyo s on which he semi- inished p oduc s a e anspo ed o he hea ing u nace. The PLC p og am o con eyo con ol had o be modi ied so ha he bille s opped a he speci ied loca ion, a his poin he equi ed ime emained and con inued o mo e o he hea ing u nace. The s a command o he PLC is he “p epa e bille ” command om he main con- ol sys em. The mo emen o he bille om he illing g a e o he hea ing u nace akes place in he ollowing s eps, which a e also shown in Figu e 4. • T ans e o bille om cha ging g id o con eyo No. 1. • S a con eyo a el 1 and 2. • S op he con eyo No. 1 and 2 o 5 s a e signaling he senso on con eyo No. 2. • A e s opping, send he “s op came a” command o he mas e con ol sys em. Figu e 2. Modi ica ion o bille con eyo con ol. Du ing came a es s, i was ound ha i is no app op ia e o scan bille s in mo ion (Figu e 3), especially because he e ec o ansmi ed ib a ions, which canno be com- ple ely elimina ed, signi ican ly impai s he image quali y. Much be e esul s a e achie ed by scanning bille s a es . Based on hese indings, i was necessa y o s op he passing bille a a gi en dis ance om he came a be o e sa ing he image. Sus ainabili y 2021, 13, x FOR PEER REVIEW 6 o 17 wi h ega d o he p oduc ion echnology, op ical possibili ies o he came a, cable ou - ing, and came a es ing. A b acke o he came a co e was welded a he selec ed loca- ion, and a ligh e lec o wi h a powe supply e mina ed by a double me al socke wi h IP 55 p o ec ion was placed abo e he console. The came a was placed in he cen e o he con eyo app oxima ely 30 cm abo e he passing bille , as shown in Figu e 2. The scanning dis ance wi h espec o he equi ed de ails and lens capabili ies was de e mined by a came a es app oxima ely one me e om he came a lens. Figu e 2. Modi ica ion o bille con eyo con ol. Du ing came a es s, i was ound ha i is no app op ia e o scan bille s in mo ion (Figu e 3), especially because he e ec o ansmi ed ib a ions, which canno be com- ple ely elimina ed, signi ican ly impai s he image quali y. Much be e esul s a e achie ed by scanning bille s a es . Based on hese indings, i was necessa y o s op he passing bille a a gi en dis ance om he came a be o e sa ing he image. Figu e 3. A pic u e o a passing bille and a bille a es om he Bille S amping p og am. The olling o he bille is con olled by a p og ammable logic con olle (PLC) Si- ma ic S7 300. This PLC con ols he mo emen o semi- inished p oduc s on he cha ge g a e and con eyo s on which he semi- inished p oduc s a e anspo ed o he hea ing u nace. The PLC p og am o con eyo con ol had o be modi ied so ha he bille s opped a he speci ied loca ion, a his poin he equi ed ime emained and con inued o mo e o he hea ing u nace. The s a command o he PLC is he “p epa e bille ” command om he main con- ol sys em. The mo emen o he bille om he illing g a e o he hea ing u nace akes place in he ollowing s eps, which a e also shown in Figu e 4. • T ans e o bille om cha ging g id o con eyo No. 1. • S a con eyo a el 1 and 2. • S op he con eyo No. 1 and 2 o 5 s a e signaling he senso on con eyo No. 2. • A e s opping, send he “s op came a” command o he mas e con ol sys em. Figu e 3. A pic u e o a passing bille and a bille a es om he Bille S amping p og am. The olling o he bille is con olled by a p og ammable logic con olle (PLC) Sima ic S7 300. This PLC con ols he mo emen o semi- inished p oduc s on he cha ge g a e and con eyo s on which he semi- inished p oduc s a e anspo ed o he hea ing u nace. The PLC p og am o con eyo con ol had o be modi ied so ha he bille s opped a he Sus ainabili y 2021,13, 3851 7 o 18 speci ied loca ion, a his poin he equi ed ime emained and con inued o mo e o he hea ing u nace. The s a command o he PLC is he “p epa e bille ” command om he main con ol sys em. The mo emen o he bille om he illing g a e o he hea ing u nace akes place in he ollowing s eps, which a e also shown in Figu e 4. •T ans e o bille om cha ging g id o con eyo No. 1. •S a con eyo a el 1 and 2. •S op he con eyo No. 1 and 2 o 5 s a e signaling he senso on con eyo No. 2. •A e s opping, send he “s op came a” command o he mas e con ol sys em. •S a he con eyo a el 1 and 2 a e 5 s. Sus ainabili y 2021, 13, x FOR PEER REVIEW 7 o 17 • S a he con eyo a el 1 and 2 a e 5 s. The ollowing new commands ha e been added o he sequence o commands in he PLC con ol p og am: • T a el s op a e senso signaling om con eyo No. 2. • A e s opping, send he “s op came a” command. • A e 5 s, s a con eyo a el 1 and 2. All hese changes we e made in STEP 7 e sion 5.5. The bille s op senso was used by he LT 100L and LR 100L in a ligh ba ie wi h a PA 11B e alua ion uni om Telco. This solu ion excels abo e all in i s high ib a ion and dus esis ance. Figu e 4. Sys em unc ion diag am. Came a con ol and image s o age we e pe o med using he Axis Media Con ol SDK de elopmen so wa e ( e sion 6.32), which is a ailable on he Axis came a manu- ac u e ’s websi e. Wi h he help o his so wa e, a p og am was c ea ed o con ol he unc ions o IP came as. The p og am was un on a came a se e , which was equipped wi h enough memo y o s o e images. The d i e was c ea ed in Visual S udio 2010 ex- p ess and C #. This p og amming language c ea ed a p og am wi h a simple g aphical in e ace called Punching Bille s, see Figu e 5. The g aphical in e ace con ains se e al unc ion keys ha can be used o call up he espec i e came a and p og am unc ions. A e s a ing he Bille Punching p og am and displaying he g aphical in e ace, i was necessa y o se he da a o communica ion wi h he IP came a. These include he IP ad- d ess o he came a, he login name, and passwo d o he came a adminis a o , he ype o ideo playback (wi h op ions be ween MJPEG, MPEG 4, and H.264), and he eco ding pa h. A e p essing he Play Li e bu on, he p og am es ablishes communica ion wi h he IP came a, e i ies he login name and passwo d, and displays he cu en image om he IP came a in he p e iew window [5,6]. C ea ing a snapsho was done by calling he Sa e cu en image unc ion in Bille S amping. The unc ion c ea es an image in he came a and sa es i acco ding o he se pa h. This unc ion is also a ailable di ec ly in he g aphical in e ace on he SnapSho bu on. Se e al unc ions ha e been p og ammed using he g aphical in e ace bu ons, such as he al eady men ioned Play Li e unc ion, he Play File unc ion which plays he ideo s o ed on he se e , he Reco ding unc ion which s a s eco ding he image om he came a and sa es he eco ding acco ding o he se pa h, and he S op bu on which ac i a es he unc ion o s op he cu en ope a ion, i.e., play he cu en image o play he sa ed ideo. The possibili ies o he p og am a e e y wide and allow you o con ol a la ge numbe o unc ions and con ol he connec ed came a. The desc ibed bille iden i- ica ion sys em mainly uses he image sa ing unc ion. O he unc ions a e mainly used o es he sys em. The Bille Punching p og am can also be con olled using commands and his op ion is used in he desc ibed image s o age sys em. The came a se e ecei es Figu e 4. Sys em unc ion diag am. The ollowing new commands ha e been added o he sequence o commands in he PLC con ol p og am: •T a el s op a e senso signaling om con eyo No. 2. •A e s opping, send he “s op came a” command. •A e 5 s, s a con eyo a el 1 and 2. All hese changes we e made in STEP 7 e sion 5.5. The bille s op senso was used by he LT 100L and LR 100L in a ligh ba ie wi h a PA 11B e alua ion uni om Telco. This solu ion excels abo e all in i s high ib a ion and dus esis ance. Came a con ol and image s o age we e pe o med using he Axis Media Con ol SDK de elopmen so wa e ( e sion 6.32), which is a ailable on he Axis came a manu ac u e ’s websi e. Wi h he help o his so wa e, a p og am was c ea ed o con ol he unc ions o IP came as. The p og am was un on a came a se e , which was equipped wi h enough memo y o s o e images. The d i e was c ea ed in Visual S udio 2010 exp ess and C #. This p og amming language c ea ed a p og am wi h a simple g aphical in e ace called Punching Bille s, see Figu e 5. The g aphical in e ace con ains se e al unc ion keys ha can be used o call up he espec i e came a and p og am unc ions. A e s a ing he Bille Punching p og am and displaying he g aphical in e ace, i was necessa y o se he da a o communica ion wi h he IP came a. These include he IP add ess o he came a, he login name, and passwo d o he came a adminis a o , he ype o ideo playback (wi h op ions be ween MJPEG, MPEG 4, and H.264), and he eco ding pa h. A e p essing he Play Li e bu on, he p og am es ablishes communica ion wi h he IP came a, e i ies he login name and passwo d, and displays he cu en image om he IP came a in he p e iew window [5,6]. Sus ainabili y 2021,13, 3851 8 o 18 Sus ainabili y 2021, 13, x FOR PEER REVIEW 8 o 17 a command o sa e he image om he pa en con olle and in okes he image s o age unc ion in Bille Punching o c ea e he image and sa e i acco ding o he se pa h. The componen o he Sa e Image command is he bille ID ha is used o he image name. Sa ed images a e accessible h ough he p oduc ion in o ma ion sys em o use s wi h he app op ia e pe missions. Image a chi ing was se o a leas wo yea s. Figu e 5. G aphical in e ace o Bille S amping p og am. 3. Tes ing he Op ical Recogni ion o Cha ac e is ics A pa ial goal o he solu ion was o es he op ical cha ac e ecogni ion. The com- me cial p og ams Abbyy Fine Reade e sion 12 and F ee image OCR (Op ical Cha ac e Recogni ion) we e used o his pu pose. These p og ams allow you o con e ex om a pho o o plain ex o ma . Twen y images om he bille iden i ica ion sys em we e selec ed o es ing. Selec ed images we e es ed in he men ioned p og ams. All es ed images we e in JPEG o ma and he p og ams we e se o sa e in x o ma [7]. In he i s phase, he images we e es ed in hei o iginal colo s (Figu e 6), ollowed by black and whi e images (Figu e 6), and in he inal phase, he images we e u ned in o nega i e colo s (Figu e 6). Each image was es ed sepa a ely. The es esul s in hese p o- g ams we e insu icien . Changing he colo spec um also did no p oduce be e esul s. The p og ams could no ecognize he bille numbe s om he es ed images and also did no expo sa is ac o ily o he x o ma . The basic p oblem was he high e o a e caused by he au oma ic ec o iza ion o he OCR e alua ion so wa e. Wi h au oma ic ec o i- za ion, he so wa e mus be able o de e mine he basic en i ies ha make up an image based on he colo in o ma ion o each pixel. When applied o embossed cha ac e s on bille s ha con ained many di e en OCR de o ma ions, he so wa e did no pe o m well. The in oduc ion o p e-p ocessing ools would imp o e his si ua ion. Figu e 6. Modi ica ion o images o bille s om he Bille S amping p og am. 3.1. Machine Vision Compu e ision is one o he mos ad anced a eas o compu e echnology. Used o ecognize he equi ed in o ma ion om he image cap u ed by he indus ial came a, compu e ision is widely used, especially in he indus ial sec o , whe e i is e e ed o as machine ision [8]. Figu e 5. G aphical in e ace o Bille S amping p og am. C ea ing a snapsho was done by calling he Sa e cu en image unc ion in Bille S amping. The unc ion c ea es an image in he came a and sa es i acco ding o he se pa h. This unc ion is also a ailable di ec ly in he g aphical in e ace on he SnapSho bu on. Se e al unc ions ha e been p og ammed using he g aphical in e ace bu ons, such as he al eady men ioned Play Li e unc ion, he Play File unc ion which plays he ideo s o ed on he se e , he Reco ding unc ion which s a s eco ding he image om he came a and sa es he eco ding acco ding o he se pa h, and he S op bu on which ac i a es he unc ion o s op he cu en ope a ion, i.e., play he cu en image o play he sa ed ideo. The possibili ies o he p og am a e e y wide and allow you o con ol a la ge numbe o unc ions and con ol he connec ed came a. The desc ibed bille iden i ica ion sys em mainly uses he image sa ing unc ion. O he unc ions a e mainly used o es he sys em. The Bille Punching p og am can also be con olled using commands and his op ion is used in he desc ibed image s o age sys em. The came a se e ecei es a command o sa e he image om he pa en con olle and in okes he image s o age unc ion in Bille Punching o c ea e he image and sa e i acco ding o he se pa h. The componen o he Sa e Image command is he bille ID ha is used o he image name. Sa ed images a e accessible h ough he p oduc ion in o ma ion sys em o use s wi h he app op ia e pe missions. Image a chi ing was se o a leas wo yea s. 3. Tes ing he Op ical Recogni ion o Cha ac e is ics A pa ial goal o he solu ion was o es he op ical cha ac e ecogni ion. The com- me cial p og ams Abbyy Fine Reade e sion 12 and F ee image OCR (Op ical Cha ac e Recogni ion) we e used o his pu pose. These p og ams allow you o con e ex om a pho o o plain ex o ma . Twen y images om he bille iden i ica ion sys em we e selec ed o es ing. Selec ed images we e es ed in he men ioned p og ams. All es ed images we e in JPEG o ma and he p og ams we e se o sa e in x o ma [7]. In he i s phase, he images we e es ed in hei o iginal colo s (Figu e 6), ollowed by black and whi e images (Figu e 6), and in he inal phase, he images we e u ned in o nega i e colo s (Figu e 6). Each image was es ed sepa a ely. The es esul s in hese p og ams we e insu icien . Changing he colo spec um also did no p oduce be e esul s. The p og ams could no ecognize he bille numbe s om he es ed images and also did no expo sa is ac o ily o he x o ma . The basic p oblem was he high e o a e caused by he au oma ic ec o iza ion o he OCR e alua ion so wa e. Wi h au oma ic ec o iza ion, he so wa e mus be able o de e mine he basic en i ies ha make up an image based on he colo in o ma ion o each pixel. When applied o embossed cha ac e s on bille s ha con ained many di e en OCR de o ma ions, he so wa e did no pe o m well. The in oduc ion o p e-p ocessing ools would imp o e his si ua ion. Sus ainabili y 2021,13, 3851 9 o 18 Sus ainabili y 2021, 13, x FOR PEER REVIEW 8 o 17 a command o sa e he image om he pa en con olle and in okes he image s o age unc ion in Bille Punching o c ea e he image and sa e i acco ding o he se pa h. The componen o he Sa e Image command is he bille ID ha is used o he image name. Sa ed images a e accessible h ough he p oduc ion in o ma ion sys em o use s wi h he app op ia e pe missions. Image a chi ing was se o a leas wo yea s. Figu e 5. G aphical in e ace o Bille S amping p og am. 3. Tes ing he Op ical Recogni ion o Cha ac e is ics A pa ial goal o he solu ion was o es he op ical cha ac e ecogni ion. The com- me cial p og ams Abbyy Fine Reade e sion 12 and F ee image OCR (Op ical Cha ac e Recogni ion) we e used o his pu pose. These p og ams allow you o con e ex om a pho o o plain ex o ma . Twen y images om he bille iden i ica ion sys em we e selec ed o es ing. Selec ed images we e es ed in he men ioned p og ams. All es ed images we e in JPEG o ma and he p og ams we e se o sa e in x o ma [7]. In he i s phase, he images we e es ed in hei o iginal colo s (Figu e 6), ollowed by black and whi e images (Figu e 6), and in he inal phase, he images we e u ned in o nega i e colo s (Figu e 6). Each image was es ed sepa a ely. The es esul s in hese p o- g ams we e insu icien . Changing he colo spec um also did no p oduce be e esul s. The p og ams could no ecognize he bille numbe s om he es ed images and also did no expo sa is ac o ily o he x o ma . The basic p oblem was he high e o a e caused by he au oma ic ec o iza ion o he OCR e alua ion so wa e. Wi h au oma ic ec o i- za ion, he so wa e mus be able o de e mine he basic en i ies ha make up an image based on he colo in o ma ion o each pixel. When applied o embossed cha ac e s on bille s ha con ained many di e en OCR de o ma ions, he so wa e did no pe o m well. The in oduc ion o p e-p ocessing ools would imp o e his si ua ion. Figu e 6. Modi ica ion o images o bille s om he Bille S amping p og am. 3.1. Machine Vision Compu e ision is one o he mos ad anced a eas o compu e echnology. Used o ecognize he equi ed in o ma ion om he image cap u ed by he indus ial came a, compu e ision is widely used, especially in he indus ial sec o , whe e i is e e ed o as machine ision [8]. Figu e 6. Modi ica ion o images o bille s om he Bille S amping p og am. 3.1. Machine Vision Compu e ision is one o he mos ad anced a eas o compu e echnology. Used o ecognize he equi ed in o ma ion om he image cap u ed by he indus ial came a, compu e ision is widely used, especially in he indus ial sec o , whe e i is e e ed o as machine ision [8]. Compu e ision basically eplaces human abili ies in e ms o unde s anding and in e p e a ion o he image by echnical means. Typical asks in machine ision may be he ecogni ion and coun ing o p oduc s using indus ial came as, posi ioning, dimensioning, o op ical quali y con ol. In conjunc ion wi h o he p oduc handling sys ems, some manu ac u ing ope a ions can be ully au oma ed using machine ision sys ems. The basis o a eliable machine ision sys em is sui able illumina ion o he scanned scene in which he scanned objec s a e loca ed [ 9 ]. The image da a ob ained by a scanning de ice, such as a digi al indus ial came a, is hen p ocessed by he sys em o ecognize he desi ed in o ma ion. The sys em is connec ed o o he con ol pa s o he p oduc ion line, as equi ed, wi h which i communica es and can au onomously in e ene in he p oduc ion p ocess o p o ide signaling o he ope a o . F om au oma ed in e en ions, we can conside s opping he machine, disca ding de ec i e and poo quali y p oduc s, o a ing pa s in inapp op ia e posi ions, e c. Access o he sys em can also be enabled emo ely ia an applica ion o web in e ace. Machine lea ning me hods ha e been used o imp o e compu e ision o iden i y embossed cha ac e s. The e a e many such me hods, o example [ 10 – 15 ], which ha e ce ain limi a ions. In [ 16 ] o -line cha ac e ecogni ion is p esen ed, which is applied o he bille iden i ica ion sys em in he s eel indus y. Iden i ica ion cha ac e s a e so damaged in his applica ion ha we need noise- esis an me hods and obus cha ac e segmen a ion and ex ac ion algo i hms. We p opose new local me hods o adap i e h esholding and cha ac e ex ac ion. We use a subspace classi ie using KLT (Ka hunen– Loè e T ans o m—p incipal componen analysis— obus pa e n ecogni ion me hod) o classi y cha ac e s. The me hods ha e been es ed on eal indus ial applica ions and ha e p o en o be success ul and allow implemen a ion in echnological p ocesses. Unlike he abo e publica ions, he p oposed machine lea ning solu ion o he iden i- ica ion o embossed cha ac e s is unique o he me allu gical indus y and wo ks online in eal- ime. The basic di e ence is in he me hod o inding cha ac e s and hus in he iden i ica ion o he whole s ing a he head o he bille and in he me hod o lea ning he cha ac e , whe e only selec ed pixels a e used o lea ning and he e o e no he whole pa e n. This app oach allows he chosen p inciple o be used o suppo eal- ime play and o con ol models ha mus be simple, as , bu also accu a e. Ano he di e ence is ha e en hough no il e is applied in he me hod when digi izing he bille ace, he me hod is comple ely accu a e. 3.2. Techniques o Reduce Cha ac e Reading E o An image may con ain (and usually does) con ain ce ain e o s, whe he i is he inpu de ice (came a), he su ace o he ma e ial, o he impe ec ions o he cha ac e s hemsel es. Some o he main e o s and ways o elimina e hem a e [17]: • Remo al o s ains—This is a basic p ocess o educing e o a es. Spo s a e usually caused by he di y su ace o he senso (came a). The mos e ec i e me hod o s op his e o is p e en ion, by egula ly cleaning he came a lens and gene al ha dwa e scanning. Once his e o is embedded in he esul ing image om which he cha - Sus ainabili y 2021,13, 3851 16 o 18 Al hough he sys em enables au o-associa i e p ocessing o embossed numbe s, si - ua ions o misiden i ica ion occu (o he o de o 0.01%), which a e, howe e , caused by he non-embossing o he symbol in he iden i ica ion chain and hus by he e o o he p e ious echnological p ocess. 5. Conclusions This a icle p esen s a pa ial pa o he machine ision sys em o au oma ic iden- i ica ion o he cha ac e s ing o bille s on he olling mill line. The sys em enables he con e sion o image in o ma ion om he on side o he bille in o a cha ac e s ing, which is u he used o con ol he echnological p ocess o olling and o a chi e he p ocess pa ame e s. The iden i ied cha ac e s ing he e se es as a unique iden i ie o he bille . Cu en ly, all pa s o his con ol sys em a e in ull ope a ing mode. The c ea ion o his sys em was s a ed on he basis o ope a ional equi emen s, due o highe au oma ion o ope a ion and ensu ing he con ol o s eel bille s acco ding o he p oduc ion plan. The machine ision sys em uses a came a o scan he a ea in on o he u nace and allows au oma ic inspec ion. The ou pu o he desc ibed pa o he sys em is digi al in o ma ion o nume ical cha ac e s on he compu e moni o o he ope a o ’s s a ion and enabling a chi ing o he ob ained in o ma ion. This educes he ope a o ’s wo kload and educes manu ac u ing e o s. The iden i ied cha ac e s ing is he esul o a sys em o an algo i hm o au oma ically iden i ying he cha ac e s ing and indi idual cha ac e s and an algo i hm o au oma ically digi izing indi idual cha ac e s. Heu is ic algo i hms o inding he iden i ica ion chain in combina ion wi h mul i- laye a i icial neu al ne wo ks o he pe cep on ype wi h opology 69-38-42-10 we e used o au oma ic iden i ica ion o embossed numbe s. A aining se o pho og aphs o he on s o bille s wi h iden i ica ion s ings was c ea ed o he lea ning p ocess. The iden i ica ion s ings we e di ided in o indi idual cha ac e s, hus c ea ing a aining se o he iden i ica ion o indi idual cha ac e s. The aining se o his es ing con ained 45 pa e ns in he o iginal, black and whi e, and nega i e colo s wi h nume ical cha ac e s on he bille s. The applica ion o a i icial neu al ne wo ks in he ield o image p ocessing is no new, bu he uniqueness o he p oposed solu ion lies in he modi ica ion o his p ocessing, which esul s in a signi ican simpli ica ion. The designed and implemen ed algo i hm o au oma ic iden i ica ion o embossed numbe s does no supp ess backg ound noise, so i does no pe o m p e- p ocessing and segmen a ion, which g ea ly simpli ies he solu ion and speeds up he inal p ocessing while main aining 100% classi ica ion o embossed numbe s. These side e ec s a e elimina ed by he p oposed neu al ne wo k. The p oposed sys em o au oma ic iden i ica ion does no educe he p oduc ion cycle o echnological p ocesses, as he p ocess is no con inuous and p o ides enough ime (app oxima ely 2 min) o he en i e p ocessing. Howe e , he p oposed algo i hm p o ides digi al in o ma ion in a ma e o seconds and is he e o e usable in con inuous p ocesses. Al hough he sys em enables au o-associa i e p ocessing o embossed numbe s, si - ua ions o misiden i ica ion occu (o he o de o 0.01%), which a e, howe e , caused by he non-embossing o he symbol in he iden i ica ion chain and hus by he e o o he p e ious echnological p ocess. The whole solu ion was done on eal pic u es. This solu ion is an example o he digi iza ion o echnological p ocesses, which is e lec ed in sus ainabili y in he social and economic ield. This example o a solu ion also shows he possibili ies o a i icial neu al ne wo ks and o he me hods o a i icial in elligence, in gene al, o sol e complex p oblems in indus ial and non-indus ial en i onmen s. The p oposed solu ion is unique o he ollowing easons: - i is applied in a me allu gical en i onmen , which shows la ge di e ences in digi al image p ocessing (impu i ies, ligh ing, he e ogenei y o shapes and su aces, speci ic empe a u e condi ions, e c.); - he me hod can ind he cha ac e s ing on he ace o he bille ; - he me hod can iden i y a cha ac e wi hou he use o a il e in digi al image p ocessing; Sus ainabili y 2021,13, 3851 17 o 18 - he me hod iden i ies he cha ac e , while only selec ed pixels o he cha ac e a e used o lea ning, which enables eal- ime wo k; - he me hod is accu a e and as , which allows i o be applied o decision suppo , p ocess managemen , o quali y con ol sys ems; - he me hod wo ks using s anda d ha dwa e and so wa e. This solu ion is an example o an inno a i e app oach o he issue o digi iza ion o echnological p ocesses, which is e lec ed in sus ainabili y in he social and economic ield. Au ho Con ibu ions: Concep ualiza ion, J.D., P.Š., V.P. and R.G.; me hodology, J.D., P.Š., V.P. and R.G.; so wa e, V.P.; alida ion, J.D., P.Š. and V.P.; o mal analysis, R.G.; in es iga ion, J.D. and P.Š.; esou ces, V.P. and R.G.; da a cu a ion, J.D. and V.P.; w i ing—o iginal d a p epa a ion, J.D., P.Š., V.P. and R.G.; w i ing— e iew and edi ing, J.D. and P.Š.; isualiza ion, J.D., P.Š. and V.P.; supe ision, J.D., P.Š., V.P. and R.G.; p ojec adminis a ion, J.D. and P.Š.; unding acquisi ion, J.D. All au ho s ha e ead and ag eed o he published e sion o he manusc ip . Funding: The wo k was suppo ed by he speci ic uni e si y esea ch o Minis y o Educa ion, You h and Spo s o he Czech Republic No. SP2020/18, SP2020/61 and SP2021/23. Ins i u ional Re iew Boa d S a emen : No applicable. 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