Automated Tethered Profiler for Hydrophysical and Bio-Optical Measurements in the Black Sea Carbon Observational Site
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Special Issue Technological Oceanography.-- 17 pages, 13 figures
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Citation: Ostrovskii, A.G.; Emelianov, M.V.; Kochetov, O.Y.; Kremenetskiy, V.V.; Shvoev, D.A.; Volkov, S.V.; Zatsepin, A.G.; Korovchinsky, N.M.; Olshanskiy, V.M.; Olchev, A.V. Automated Tethered Profiler for Hydrophysical and Bio-Optical Measurements in the Black Sea Carbon Observational Site. J. Mar. Sci. Eng. 2022,10, 322. https://doi.org/ 10.3390/jmse10030322 Academic Editor: Weidong Zhai Received: 12 January 2022 Accepted: 22 February 2022 Published: 25 February 2022 Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Copyright: © 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). Journal of Marine Science and Engineering Article Automated Tethered Profiler for Hydrophysical and Bio-Optical Measurements in the Black Sea Carbon Observational Site Alexander G. Ostrovskii 1,* , Mikhail V. Emelianov 2, Oleg Y. Kochetov 1, Vyacheslav V. Kremenetskiy 1, Dmitry A. Shvoev 1, Sergey V. Volkov 1,3, Andrey G. Zatsepin 1, Nikolai M. Korovchinsky 3, Vladimir M. Olshanskiy 3and Alexander V. Olchev 1,4 1Shirshov Institute of Oceanology, Russian Academy of Sciences, Nakhimovskiy Prospect 36, 117997 Moscow, Russia; [email protected] (O.Y.K.); [email protected] (V.V.K.); [email protected] (D.A.S.); [email protected] (S.V.V.); [email protected] (A.G.Z.); [email protected] (A.V.O.) 2Institut de Ciències del Mar, CSIC, Passeig Marítim de la Barceloneta, 08003 Barcelona, Spain; [email protected] 3Severtsov Institute of Ecology and Evolution, Russian Academy of Sciences, Leninskiy Prospect 33, 119071 Moscow, Russia; [email protected] (N.M.K.); [email protected] (V.M.O.) 4Department of Meteorology and Climatology, Faculty of Geography, Lomonosov Moscow State University, 119991 Moscow, Russia *Correspondence: [email protected]u Abstract: Biogeochemical cycles of carbon transformation throughout the euphotic zone of the sea are controlled by physical processes, e.g., daily thermocline, variation in solar irradiance, thermohaline convection, and intermittent mixing. These processes should be regularly observed with sufficient time resolution at fixed geographical locations. This study provides a brief overview of the carbon observational site in the Northeastern Black Sea. The focus is on the design of a new tethered profiler Winchi for the inner continental shelf part of the site. The profiler hull and two outriggers comprise an open trimaran platform that is positively buoyant and tends to maintain a horizontal position in the water. The lower end of the winch wire is secured to the bottom anchor. By unwinding/winding the wire, the profiler ascends/descends while measuring the depth profiles of marine environment parameters ranging from the seafloor to air–sea interface. After surfacing, the profiler determines its location using the Global Positioning System (GPS) and transmits data to (and from) a server on land through the Global System for Mobile Communications (GSM). Initial field tests with the Winchi profiler at the Northeastern Black Sea shelf exhibited promising results. We report these early tests to demonstrate the use of Winchi. Keywords: greenhouse gases; carbon flux; tethered profiler; winch; real-time data transmission; Black Sea 1. Introduction This study helps establish the monitoring network based on the observation of the processes of formation, accumulation, emission, and deposit of primary greenhouse gases (GHGs) in various ecosystems over Russia [ 1 ]. The research activity at the carbon observational site in the Gelendzhik area (Figure 1), located at the northeastern coast of the Black Sea, focuses on the development of infrastructure and technology for measurements of GHG fluxes over marine and coastal areas. The sea shelf part of the carbon observational site adjacent to Blue Bay of the Black Sea extends a bit beyond the shelf edge (the isobath of ~250 m), 4 to 5 nautical miles from the sea shore. The area near Blue Bay houses the Southern Branch of the Shirshov Institute of Oceanology of Russian Academy of Sciences (SIO RAS; https://ocean.ru/en/index.php/otdeleniya-i-filialy-io-ran/yuzhnoe-otdelenie, accessed on 22 November 2021), where several oceanographic instruments were designed and tested during 1950–1990. Our team has used this base while working on R&D projects J. Mar. Sci. Eng. 2022,10, 322. https://doi.org/10.3390/jmse10030322 https://www.mdpi.com/journal/jmse
J. Mar. Sci. Eng. 2022,10, 322 2 of 17 for the moored automatic mobile profilers since 2005 [ 2 – 6 ]. For an overview of the Black Sea physical and biogeochemical characteristics, see References [7,8]. J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 2 of 17 https://ocean.ru/en/index.php/otdeleniya-i-filialy-io-ran/yuzhnoe-otdelenie, accessed on 22 November 2021), where several oceanographic instruments were designed and tested during 1950–1990. Our team has used this base while working on R&D projects for the moored automatic mobile profilers since 2005 [2–6]. For an overview of the Black Sea physical and biogeochemical characteristics, see References [7,8]. Figure 1. Left—The Black Sea coastline and location of the carbon observational site. Right—Bathymetry of the Northeastern Black Sea area near the carbon observational site. Bathymetry is based on the ETOPO1 Global Relief Model (shading (m)); (https://www.ngdc.noaa.gov/mgg/global/, last access: 24 September 2021). Numbers in the circles indicate observation instruments deployed or planned for deployment as follows: (1)—moored automatic mobile profiler for monitoring of the dissolved oxygen; (2)—moored automatic mobile profiler for environmental monitoring; (3)—mooring buoy for the monitoring of GNGs; (4)—shallow-water tethered profiler Winchi (presented in this study) to observe the environment; (5)—bottom mounted wave and current meter connected by an optical cable to the coast; (6)—subsurface mooring for suspended matter and carbon flux monitoring; and (7)—the terrestrial part of the observational site to observe the GHGs, carbon flux, wind, and weather. An automated tethered profiler is required to frequently measure the hydrophysical control of the carbon system in the shelf water from the bottom part to the air–sea interface at a geographically fixed location. Although this study focuses on the research and development of the profiler, the organization of the carbon observational site in the Black Sea is beyond the scope of the study. While profiler mooring should provide information on time variations of water column properties with a sufficiently high temporal resolution, water sampling will be carried out one or two times per month over a wide area to provide a spatial perspective on the processes under investigation. Other activities include the chemical analysis of seawater samples for dissolved and particulate organic and inorganic carbon and organic and inorganic nitrogen and observations of GHG fluxes over the sea–land interface zone using the eddy covariance and chamber (mobile and stationary) methods based on the data obtained from surveys on the research vessel and the buoy mooring data. Available satellite observations are used for data interpretation. Hybrid process-oriented and statistical (machine learning) models have been developed to retrieve carbon stocks and fluxes from remote sensing data. This helps better understand the carbon cycle in the sea–atmosphere system, which is necessary to evaluate the GHG balance using numerical models. The development of technologies to inFigure 1. Left —The Black Sea coastline and location of the carbon observational site. Right —Bathymetry of the Northeastern Black Sea area near the carbon observational site. Bathymetry is based on the ETOPO1 Global Relief Model (shading (m)); (https://www.ngdc.noaa.gov/mgg/global/, last access: 24 September 2021). Numbers in the circles indicate observation instruments deployed or planned for deployment as follows: (1)—moored automatic mobile profiler for monitoring of the dissolved oxygen; (2)—moored automatic mobile profiler for environmental monitoring; (3)—mooring buoy for the monitoring of GNGs; (4)—shallow-water tethered profiler Winchi (presented in this study) to observe the environment; (5)—bottom mounted wave and current meter connected by an optical cable to the coast; (6)—subsurface mooring for suspended matter and carbon flux monitoring; and (7)—the terrestrial part of the observational site to observe the GHGs, carbon flux, wind, and weather. An automated tethered profiler is required to frequently measure the hydrophysical control of the carbon system in the shelf water from the bottom part to the air–sea interface at a geographically fixed location. Although this study focuses on the research and development of the profiler, the organization of the carbon observational site in the Black Sea is beyond the scope of the study. While profiler mooring should provide information on time variations of water column properties with a sufficiently high temporal resolution, water sampling will be carried out one or two times per month over a wide area to provide a spatial perspective on the processes under investigation. Other activities include the chemical analysis of seawater samples for dissolved and particulate organic and inorganic carbon and organic and inorganic nitrogen and observations of GHG fluxes over the sea–land interface zone using the eddy covariance and chamber (mobile and stationary) methods based on the data obtained from surveys on the research vessel and the buoy mooring data. Available satellite observations are used for data interpretation. Hybrid process-oriented and statistical (machine learning) models have been developed to retrieve carbon stocks and fluxes from remote sensing data. This helps better understand the carbon cycle in the sea–atmosphere system, which is necessary to evaluate the GHG balance using numerical models. The development of technologies to increase the GHG uptake based on terrestrial and marine ecosystems is one of the key activities being conducted at the carbon experimental site. This research program should provide an opportunity for high-level training with regard to the observation and analysis of experimental data based on GHG fluxes.
J. Mar. Sci. Eng. 2022,10, 322 3 of 17 In oceanography, automated tethered profilers, known as Yo-Yo, connected by a flexible cable with bottom anchors or other underwater supports (see, for review, Reference [ 9 ]) have been used for long-term measurements of depth profiles of hydrological, biological, chemical, and optical parameters at fixed locations, e.g., in the Baltic Sea [ 10 ] and the Arctic [ 11 ]. These profilers are often equipped with several underwater sensors to assess aquatic ecosystems. Tethered profilers are usually parked at the bottom and can ascend at a speed of 0.1 m s −1 and take measurements at a high-vertical resolution of 0.01–0.1 m, which is sufficient to resolve issues of fine-scale structures, e.g., thermohaline intrusions, sharp vertical gradients, boundary layers, and others. Tethered profilers may obtain data on stratification at depths shallower than 1 m, which is useful to estimate the transfer across the air–water interface and verify satellite remote sensing data. Surfacing tethered shuttle buoys, known as coastal surface piercing profilers (CSPPs), are vulnerable to sea currents and internal and surface waves. For instance, at the inshore sites of the Ocean Observatories Initiative, CSPPs can be deployed between April and September, as the wave climate precludes deployment between October and March [12]. However, surfacing allows the profiler to transmit measurement data via radio and satellite links, which are essential for operational oceanography. Autonomous tethered profiling systems that operate in shallow waters often use winches [ 13 ]. Few winch-type profiling systems include at least two electronic control devices: one at the winch and the second one at the movable floating carrier with an environmental sensor suite, which includes a pressure sensor. Both controllers interact via a cable, because information regarding the submersion depth of the sensor carrier is crucial for the winch operation. In such cases, the underwater winch should be equipped with a waterproof slip ring or rotary joint. The disadvantages of this design are complicated maintenance and high cost. Unlike the systems that include two units connected by an underwater electrical cable, there were tethered profilers with all the modules (buoyancy, winch, battery pack, electronic control module, environmental sensor suit, and communication module) mounted on a single open chassis. A synthetic wire was wound around the profiler winch spool, and the second end of the rope was fixed to the bottom anchor. Such a profiler exhibited positive buoyancy; therefore, the winding/unwinding of the synthetic wire allowed it to descend/ascend. The most enhanced profilers of this type were custom-made underwater winches or automatic elevator system type 3 by Nichiyu Giken Kogyo Co., Ltd., Tokyo, Japan (https://www.nichigi.co.jp/en/en_products/en_nigkocean.html, accessed on 22 November 2021) and Thetis by WetLabs, Inc., Philomath, USA (production discontinued). The chassis structure of the profiler was designed to mount modules of various sizes; a lot of space within the chassis remained unused owing to large dimensions of the devices, e.g., the Thetis profiler had a diameter of 0.8 m, height of 2.1 m, and weight of 100–160 kg. The primary disadvantage of this design is a high hydrodynamic drag. Hence, to operate in a flow, it was necessary to increase the buoyancy, which led to an increase in the energy consumption to submerge the apparatus. These profilers could be deployed and recovered using A-frames and cranes from ships, which were not readily available for low-budget studies, especially in lakes and reservoirs. Hence, there is a need for a compact and lightweight profiler that can be deployed from a small boat. A prototype of such an autonomous profiling measurement system for the ocean surface boundary layer (APMOS) was presented by Reference [ 14 ]. Unfortunately, there have been no reports on the further development of this device. This study presents the development of a small, tethered winch-type profiler suitable for deployment in a simple rowboat. This development is based on the invention of an underwater winch probe [ 15 ] in which a spool is aligned with the motor drive shaft. A synthetic wire is wound around the spool, which does not rotate. The roller supporting the synthetic wire rotates around the spool. The motor drive helps rotate the roller and reciprocates the motion of the spool, which ensures the uniform placement of the synthetic
J. Mar. Sci. Eng. 2022,10, 322 4 of 17 wire when it is wound around the spool. Based on this invention, a new device, Winchi, was developed and tested in lake water and sea shelf water, as described below. 2. Development of the Profiler 2.1. Design The development focused on the profiler layout of the self-sufficient winch-type tethered device, where the motor drive, controller, and battery pack are placed in pressureproof cylinder housing. The other end of the winch wire was secured to the bottom anchor or subsurface buoyancy. Originally, the positive buoyant profiler was designed to operate in an upright position. Hence, environmental sensors and positioning communication antennas were mounted on the upper-end cap of the profiler housing, as in an Argo ocean float, whereas the winch spool was located in the lower part of the profiler hull (Figure 2). Upon moving to a predefined parking depth controlled by a pressure sensor, the motor drive rotation was reversed, changing the direction of winding/unwinding. By winding and unwinding the spool wire, the profiler moved up and down in the water to measure the depth of the aquatic parameters using environmental sensors. For another application with regard to under-ice operations, the profiler was assumed to be negative in terms of the buoyancy and had to be turned upside down to hang down from the surface ice with the sensors facing downward. J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 4 of 17 an underwater winch probe [15] in which a spool is aligned with the motor drive shaft. A synthetic wire is wound around the spool, which does not rotate. The roller supporting the synthetic wire rotates around the spool. The motor drive helps rotate the roller and reciprocates the motion of the spool, which ensures the uniform placement of the synthetic wire when it is wound around the spool. Based on this invention, a new device, Winchi, was developed and tested in lake water and sea shelf water, as described below. 2. Development of the Profiler 2.1. Design The development focused on the profiler layout of the self-sufficient winch-type tethered device, where the motor drive, controller, and battery pack are placed in pressure-proof cylinder housing. The other end of the winch wire was secured to the bottom anchor or subsurface buoyancy. Originally, the positive buoyant profiler was designed to operate in an upright position. Hence, environmental sensors and positioning communication antennas were mounted on the upper-end cap of the profiler housing, as in an Argo ocean float, whereas the winch spool was located in the lower part of the profiler hull (Figure 2). Upon moving to a predefined parking depth controlled by a pressure sensor, the motor drive rotation was reversed, changing the direction of winding/unwinding. By winding and unwinding the spool wire, the profiler moved up and down in the water to measure the depth of the aquatic parameters using environmental sensors. For another application with regard to under-ice operations, the profiler was assumed to be negative in terms of the buoyancy and had to be turned upside down to hang down from the surface ice with the sensors facing downward. Figure 2. Prototype of the automated tethered profiler (left). The prototype profiler pierces the sea surface (right). The orange collar is the stabilizing disk. RBRconcerto C.T.D++ is mounted at the upper-end cup. The near-surface horizontal flow generates a hydrodynamic drag on the profiler. The hydrodynamic drag force is proportional to the square of the flow speed and the cross-sectional area of the profiler. In the absence of surface waves, a tethered profiler connected to the bottom anchor using a synthetic low-stretch wire drifts with the flow, while the wire is tensioned. At a high flow velocity, when the flow around the profiler becomes turbulent, the positive buoyant profiler may not reach the surface or can quickly be pulled back under the water after surfacing owing to the hydrodynamic drag and wire tension force. Field trials exhibited that the profiler in the upright position becomes unFigure 2. Prototype of the automated tethered profiler ( left ). The prototype profiler pierces the sea surface ( right ). The orange collar is the stabilizing disk. RBRconcerto C.T.D++ is mounted at the upper-end cup. The near-surface horizontal flow generates a hydrodynamic drag on the profiler. The hydrodynamic drag force is proportional to the square of the flow speed and the crosssectional area of the profiler. In the absence of surface waves, a tethered profiler connected to the bottom anchor using a synthetic low-stretch wire drifts with the flow, while the wire is tensioned. At a high flow velocity, when the flow around the profiler becomes turbulent, the positive buoyant profiler may not reach the surface or can quickly be pulled back under the water after surfacing owing to the hydrodynamic drag and wire tension force. Field trials exhibited that the profiler in the upright position becomes unstable at the sea surface and submerges owing to the current, which has a high rate of 0.3 to 0.4 m/s. The hydrodynamic drag force can be reduced by maintaining the horizontal position of the profiler in the water flow, such that the longitudinal axis of the profiler cylindrical hull is parallel to the oncoming flow. Therefore, we have redesigned the profiler to comply
J. Mar. Sci. Eng. 2022,10, 322 5 of 17 with the aforementioned requirements. This profiler is known as Winchi (Figure 3). A suspension bar is designed to maintain the horizontal position of the profiler. Additionally, the profiler is balanced. A polyethylene suspension bar is attached to the profiler hull using two claps. There are two outrigger floats, which are fixed at the structural portions of the clamps to generate buoyancy and lift the GPS and GNSS communication antennas out of the water, thereby mitigating the effect of the waves while the profiler is surfaced. The main hull and two outriggers include the open trimaran platform of the profiler. J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 5 of 17 stable at the sea surface and submerges owing to the current, which has a high rate of 0.3 to 0.4 m/s. The hydrodynamic drag force can be reduced by maintaining the horizontal position of the profiler in the water flow, such that the longitudinal axis of the profiler cylindrical hull is parallel to the oncoming flow. Therefore, we have redesigned the profiler to comply with the aforementioned requirements. This profiler is known as Winchi (Figure 3). A suspension bar is designed to maintain the horizontal position of the profiler. Additionally, the profiler is balanced. A polyethylene suspension bar is attached to the profiler hull using two claps. There are two outrigger floats, which are fixed at the structural portions of the clamps to generate buoyancy and lift the GPS and GNSS communication antennas out of the water, thereby mitigating the effect of the waves while the profiler is surfaced. The main hull and two outriggers include the open trimaran platform of the profiler. Figure 3. Automated tethered profiler—Winchi—with the suspension bar; GPS/GSM module; and conductivity, temperature, and depth probe RBRconcerto C.T.D++. The housings are made of polyacetal POM-C. The suspension bar is made of ultra-high molecular weight polyethylene. Photo from 2019. For the profiler cylindrical hull in the horizontal position, the winch is located at the rear part of the profiler. The Dyneema® synthetic low-stretch wire (Figure 4) connects the spool around the bypass rollers at the tail of the suspension bar and the roller below the cylindrical hull located at a distance of approximately 1/3 of the length of the hull (Figure 5). There are vertical keels and horizontal stabilizers at the tail that contribute to the longitudinal and directional stabilization and control of the profiler in the flow. The hydrodynamic lift force acting on the horizontal stabilizer helps maintain the horizontal position of the profiler. The Winchi profiler includes a wet compartment and pressure-proof housing (Figure 5). In the wet compartment, stationary oscillating spool and line rollers rotate around the spool. A line roller is mounted on the rotor, which, in turn, is mounted on the shaft of the motor drive. The line roller revolves around the stationary spool, which reciprocates back and forth, winding a line on the spool. The reciprocation is controlled by a mechanism that works with the rotation of the motor shaft. On the winch spool, a wire of 60 m in length and a diameter of 2.5–3 mm can be placed. The Dyneema® core of the wire has a working stretch of <1%, while the UV stable core cover protects against abrasions and generates the lowest friction in the rollers. Figure 3. Automated tethered profiler—Winchi—with the suspension bar; GPS/GSM module; and conductivity, temperature, and depth probe RBRconcerto C.T.D++. The housings are made of polyacetal POM-C. The suspension bar is made of ultra-high molecular weight polyethylene. Photo from 2019. For the profiler cylindrical hull in the horizontal position, the winch is located at the rear part of the profiler. The Dyneema ® synthetic low-stretch wire (Figure 4) connects the spool around the bypass rollers at the tail of the suspension bar and the roller below the cylindrical hull located at a distance of approximately 1/3 of the length of the hull (Figure 5). There are vertical keels and horizontal stabilizers at the tail that contribute to the longitudinal and directional stabilization and control of the profiler in the flow. The hydrodynamic lift force acting on the horizontal stabilizer helps maintain the horizontal position of the profiler. J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 6 of 17 Figure 4. Back view of the profiler wet compartment that houses the winch. The winch wire passes through hawsehole of the wet compartment. Figure 5. Layout of the tethered profiler Winchi: (1)—wet compartment for the winch spool (2) and line rollers mounted at the rotor (3), (4)—pressure-proof housing to accommodate the motor drive (5), microprocessor control unit (6) and battery (7), (8)—environmental sensor suite (see Section 2.2 below), (9)—connector, (10)—GPS/GSM module (see Section 2.3 below), (11)—clamps, (12)—outrigger, (13)—suspension bar, (14)—bypass rollers, (15)—wire, and (16)—wire tension sensor. The pressure-proof housing includes a 24-V DC geared motor (Figure 6), a rechargeable battery pack 930 W h assembled with Nickel Manganese Cobalt cells (Figure 7), and a microprocessor control unit (MCU). The motor driver is configured to power up to 300 W. The profiler hardware is based on a 32-bit ARM microcontroller. The profiler enters sleep mode between profiling cycles to conserve energy. For accurate time synchronization in sleep mode, the MCU uses a ±5 ppm clock generator with a consumption of up to 1 uA. Figure 6. The winch mounted on the DC geared motor with a motor speed controller. Figure 4. Back view of the profiler wet compartment that houses the winch. The winch wire passes through hawsehole of the wet compartment.
J. Mar. Sci. Eng. 2022,10, 322 6 of 17 J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 6 of 17 Figure 4. Back view of the profiler wet compartment that houses the winch. The winch wire passes through hawsehole of the wet compartment. Figure 5. Layout of the tethered profiler Winchi: (1)—wet compartment for the winch spool (2) and line rollers mounted at the rotor (3), (4)—pressure-proof housing to accommodate the motor drive (5), microprocessor control unit (6) and battery (7), (8)—environmental sensor suite (see Section 2.2 below), (9)—connector, (10)—GPS/GSM module (see Section 2.3 below), (11)—clamps, (12)—outrigger, (13)—suspension bar, (14)—bypass rollers, (15)—wire, and (16)—wire tension sensor. The pressure-proof housing includes a 24-V DC geared motor (Figure 6), a rechargeable battery pack 930 W h assembled with Nickel Manganese Cobalt cells (Figure 7), and a microprocessor control unit (MCU). The motor driver is configured to power up to 300 W. The profiler hardware is based on a 32-bit ARM microcontroller. The profiler enters sleep mode between profiling cycles to conserve energy. For accurate time synchronization in sleep mode, the MCU uses a ±5 ppm clock generator with a consumption of up to 1 uA. Figure 6. The winch mounted on the DC geared motor with a motor speed controller. Figure 5. Layout of the tethered profiler Winchi: (1)—wet compartment for the winch spool (2) and line rollers mounted at the rotor (3), (4)—pressure-proof housing to accommodate the motor drive (5), microprocessor control unit (6) and battery (7), (8)—environmental sensor suite (see Section 2.2 below), (9)—connector, (10)—GPS/GSM module (see Section 2.3 below), (11)—clamps, (12)—outrigger, (13)— suspension bar, (14)—bypass rollers, (15)—wire, and (16)—wire tension sensor. The Winchi profiler includes a wet compartment and pressure-proof housing (Figure 5). In the wet compartment, stationary oscillating spool and line rollers rotate around the spool. A line roller is mounted on the rotor, which, in turn, is mounted on the shaft of the motor drive. The line roller revolves around the stationary spool, which reciprocates back and forth, winding a line on the spool. The reciprocation is controlled by a mechanism that works with the rotation of the motor shaft. On the winch spool, a wire of 60 m in length and a diameter of 2.5–3 mm can be placed. The Dyneema ® core of the wire has a working stretch of <1%, while the UV stable core cover protects against abrasions and generates the lowest friction in the rollers. The pressure-proof housing includes a 24-V DC geared motor (Figure 6), a rechargeable battery pack 930 W h assembled with Nickel Manganese Cobalt cells (Figure 7), and a microprocessor control unit (MCU). The motor driver is configured to power up to 300 W. The profiler hardware is based on a 32-bit ARM microcontroller. The profiler enters sleep mode between profiling cycles to conserve energy. For accurate time synchronization in sleep mode, the MCU uses a ± 5 ppm clock generator with a consumption of up to 1 uA. J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 6 of 17 Figure 4. Back view of the profiler wet compartment that houses the winch. The winch wire passes through hawsehole of the wet compartment. Figure 5. Layout of the tethered profiler Winchi: (1)—wet compartment for the winch spool (2) and line rollers mounted at the rotor (3), (4)—pressure-proof housing to accommodate the motor drive (5), microprocessor control unit (6) and battery (7), (8)—environmental sensor suite (see Section 2.2 below), (9)—connector, (10)—GPS/GSM module (see Section 2.3 below), (11)—clamps, (12)—outrigger, (13)—suspension bar, (14)—bypass rollers, (15)—wire, and (16)—wire tension sensor. The pressure-proof housing includes a 24-V DC geared motor (Figure 6), a rechargeable battery pack 930 W h assembled with Nickel Manganese Cobalt cells (Figure 7), and a microprocessor control unit (MCU). The motor driver is configured to power up to 300 W. The profiler hardware is based on a 32-bit ARM microcontroller. The profiler enters sleep mode between profiling cycles to conserve energy. For accurate time synchronization in sleep mode, the MCU uses a ±5 ppm clock generator with a consumption of up to 1 uA. Figure 6. The winch mounted on the DC geared motor with a motor speed controller. Figure 6. The winch mounted on the DC geared motor with a motor speed controller.
J. Mar. Sci. Eng. 2022,10, 322 7 of 17 J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 7 of 17 Figure 7. Battery and MCU that are mounted on the housing end cap. The MCU is protected by a plastic shield (green colored). The rechargeable battery with a protection circuit board is covered by thermal adhesive tape. External devices can be connected via four serial ports of UART equipped with converters to the standard RS232, allowing data exchange at 90 kbps (maximum). A 24-bit ADC is used at each of the four analog channels to digitize signals of 0–5 V at 100 Hz (maximum). Two I2C buses with power amplifiers are used to connect low-power digital sensors. The telemetry and measurement data are stored in the SD card supporting the SD input/output (SDIO) specifications. At a short distance, the exchange of the command and data is carried out via Bluetooth. The environmental sensor suite is mounted on the profiler side, opposite to the wet compartment. Connectors are installed at the housing end cap. One connector can be used for an additional sensor. The other one is allocated to connect to the communication module. The embedded software is an RTOS-based modular framework. Its functionality can be expanded by adding a custom code to accommodate specific functions of the profiler. The diagnostic and programming software is implemented as a cross-platform desktop GUI application, which can be expanded to match additional features. The overall design of the profiler is compact. One technician of an inflatable boat can deploy and recover the profiler owing to its light weight (~30 kg) and small dimensions (length of 1620 mm and diameter of 170 mm). 2.2. Sensor Suit The Global Ocean Observing System (GOOS) defines essential ocean variables, which are ancillary to ecosystem observations, to resolve the relevant stratifications as follows: temperature, salinity, dissolved oxygen, chlorophyll, backscatter, and pressure or depth of the measurements [16]. This set of parameters defines the backbone of the core biogeochemical and physical measurements. Hence, the Winchi profiler sensor suite featured the following: RBRconcerto C.T.D++ logger by RBR Ltd. (Ottawa, Canada) with a Seapoint Chlorophyll Fluorometer (SCF) and Turbidity Meter and Oxygen Optode 4831F of Aanderaa Data Instruments AS (Bergen, Norway) (Figure 8). The time constants of the temperature and pressure sensors are less than 0.01 and 1 s, respectively. For profiling, fast sensors are used; the dissolved oxygen (O 2 ) sensor response time (63%) with fast response foil is less than 8 s. The time constants of fluorometer and turbidimeter are about 0.1 s. The conductivity, temperature, and depth (CTD) data sets are obtained at an interval of 0.5 s. Considering 0.25 m s −1 for the profiler vertical movement speed, the reliable vertical resolution for the temperature profile is ~0.13 m. Dissolved oxygen, chlorophyll, and turbidity data are obtained at an interval of 1 s. Figure 7. Battery and MCU that are mounted on the housing end cap. The MCU is protected by a plastic shield (green colored). The rechargeable battery with a protection circuit board is covered by thermal adhesive tape. External devices can be connected via four serial ports of UART equipped with converters to the standard RS232, allowing data exchange at 90 kbps (maximum). A 24-bit ADC is used at each of the four analog channels to digitize signals of 0–5 V at 100 Hz (maximum). Two I2C buses with power amplifiers are used to connect low-power digital sensors. The telemetry and measurement data are stored in the SD card supporting the SD input/output (SDIO) specifications. At a short distance, the exchange of the command and data is carried out via Bluetooth. The environmental sensor suite is mounted on the profiler side, opposite to the wet compartment. Connectors are installed at the housing end cap. One connector can be used for an additional sensor. The other one is allocated to connect to the communication module. The embedded software is an RTOS-based modular framework. Its functionality can be expanded by adding a custom code to accommodate specific functions of the profiler. The diagnostic and programming software is implemented as a cross-platform desktop GUI application, which can be expanded to match additional features. The overall design of the profiler is compact. One technician of an inflatable boat can deploy and recover the profiler owing to its light weight (~30 kg) and small dimensions (length of 1620 mm and diameter of 170 mm). 2.2. Sensor Suit The Global Ocean Observing System (GOOS) defines essential ocean variables, which are ancillary to ecosystem observations, to resolve the relevant stratifications as follows: temperature, salinity, dissolved oxygen, chlorophyll, backscatter, and pressure or depth of the measurements [ 16 ]. This set of parameters defines the backbone of the core biogeochemical and physical measurements. Hence, the Winchi profiler sensor suite featured the following: RBRconcerto C.T.D++ logger by RBR Ltd. (Ottawa, Canada) with a Seapoint Chlorophyll Fluorometer (SCF) and Turbidity Meter and Oxygen Optode 4831F of Aanderaa Data Instruments AS (Bergen, Norway) (Figure 8). The time constants of the temperature and pressure sensors are less than 0.01 and 1 s, respectively. For profiling, fast sensors are used; the dissolved oxygen (O 2 ) sensor response time (63%) with fast response foil is less than 8 s. The time constants of fluorometer and turbidimeter are about 0.1 s. The conductivity, temperature, and depth (CTD) data sets are obtained at an interval of 0.5 s. Considering 0.25 m s −1 for the profiler vertical movement speed, the reliable vertical resolution for the temperature profile is ~0.13 m. Dissolved oxygen, chlorophyll, and turbidity data are obtained at an interval of 1 s.
J. Mar. Sci. Eng. 2022,10, 322 8 of 17 J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 8 of 17 Figure 8. Sensor suite of Winchi: (1)—pressure-proof housing with end cap, (2)—CTD probe of logger RBRconcerto C.T.D++, (3)— Seapoint Chlorophyll Fluorometer (SCF), (4)—Seapoint Turbidity Meter, (5)— Aanderaa 4831F dissolved oxygen sensor, and (6)—pressure sensor (this port can be used for a custom sensor). It is assumed that this backbone of core biogeochemical and physical measurement instruments will be supplemented by pH, CO2, and CH4 sensors in the future. The control electronics provides four serial ports with independent 12-V power supply lines and four 24-bit ADCs for analog sensors with independent 5-V and 12-V power supply lines. There are also two I2C bus ports with 3.3-V power boosters for digital sensors. The current configuration of the sensors can be expanded by 2 sensors with serial ports, 3 analog sensors, and a reasonably sized chains of digital sensors at I2C buses. The power demand of these extra sensors ultimately depends on their specifications. However, taking into account the power draw of the winch motor in motion, especially in the bottom-bound direction, it would be fair to estimate the decrease of the operation time as 10–15%. In the future, O 2 sensors should be complemented with pH and pCO 2 sensors. However, implementation depends on the availability of sensors to operate stably in sea or land waters during long-term missions. As emphasized by Reference [17], although O 2 optodes are widely used in oceanography, pH and CO 2 optodes are still at the nascent level. 2.3. Communication and Positioning In addition to GSM communication and GPS positioning devices, the external communication module includes a sensor to detect the air–sea interface and a flashing LED beacon to search for the device (Figure 9). The communication module is placed in a small, sealed housing with a transparent cap at the top. In this case, printed circuit boards are installed. An air–sea interface sensor and cable connector are installed in the lower part of the housing. The data transfer speed highly depends on the type of cellular network connection (LTE/3G/GSM) and signal strength. In the best-case scenario, the speed is about 38,400 Figure 8. Sensor suite of Winchi: (1)—pressure-proof housing with end cap, (2)—CTD probe of logger RBRconcerto C.T.D++, (3)—Seapoint Chlorophyll Fluorometer (SCF), (4)—Seapoint Turbidity Meter, (5)— Aanderaa 4831F dissolved oxygen sensor, and (6)—pressure sensor (this port can be used for a custom sensor). It is assumed that this backbone of core biogeochemical and physical measurement instruments will be supplemented by pH, CO2, and CH4sensors in the future. The control electronics provides four serial ports with independent 12-V power supply lines and four 24-bit ADCs for analog sensors with independent 5-V and 12-V power supply lines. There are also two I2C bus ports with 3.3-V power boosters for digital sensors. The current configuration of the sensors can be expanded by 2 sensors with serial ports, 3 analog sensors, and a reasonably sized chains of digital sensors at I2C buses. The power demand of these extra sensors ultimately depends on their specifications. However, taking into account the power draw of the winch motor in motion, especially in the bottom-bound direction, it would be fair to estimate the decrease of the operation time as 10–15%. In the future, O 2 sensors should be complemented with pH and pCO 2 sensors. However, implementation depends on the availability of sensors to operate stably in sea or land waters during long-term missions. As emphasized by Reference [ 17 ], although O 2 optodes are widely used in oceanography, pH and CO2optodes are still at the nascent level. 2.3. Communication and Positioning In addition to GSM communication and GPS positioning devices, the external communication module includes a sensor to detect the air–sea interface and a flashing LED beacon to search for the device (Figure 9). The communication module is placed in a small, sealed housing with a transparent cap at the top. In this case, printed circuit boards are installed. An air–sea interface sensor and cable connector are installed in the lower part of the housing.
J. Mar. Sci. Eng. 2022,10, 322 9 of 17 J. Mar. Sci. Eng. 2022, 10, x FOR PEER REVIEW 9 of 17 baud. The limiting factor is the baud rate of the serial connection between the MCU and GSM communication modules. In order to operate in real time, Winchi attempts to transfer data each time it reaches the surface. If the communication conditions are not favorable, Winchi puts the current data set transfer request into the queue for later transmission on the next surfacing. As the data files are stored on a SD card, the transfer queue holds only file names and counts of successfully transferred bytes, so its memory footprint is rather small. The most recent data sets are always transferred first. Furthermore, the user can send a remote operation command to transfer a specific file at any time during the mission. Such a command generates a corresponding data transfer request and puts it at the end of the queue. In normal communication conditions, the transfer of one data set takes about 2 to 3 min. Figure 9. GPS/GSM module of the profiler—Winchi: (1)—pressure-proof housing, (2)—end cap made of acrylic, (3)—cap nut, (4)—GSM antenna (spiral), (5)—light reflector (white plastic caved cover), (6)—LED flashlights (only 2 pieces of the total 8 pieces are shown), (7)—air–sea interface sensor, (8)—data I/O and power connector, and (9)—mounting clamp. The antenna of the GNSS navigation receiver is located behind the light reflector (not shown). 2.4. Cyclogram of the Winchi Profiler’s Operation The profiling schedule and control parameters, e.g., motor power rate, can be configured using Bluetooth before deployment, e.g., boarding a boat. In water, the device is operated using the MCU, and it repeats all operations multiple times, including sinking and rising. However, certain parameters can be configured remotely using a GSM link. The parameters are GSM communication timeout, LED flashing, duration of the pressure measurement in parking mode, and threshold height of the sea surface wave, which would be unsafe for profiling. A high-level description of the instructions to complete the profiler mission is defined step by step. 1. Program the device to operate: set the mission parameters. Upload the mission schedule. Set a timeout prior to the initiation of the mission (up to 30 min (by default)). Figure 9. GPS/GSM module of the profiler—Winchi: (1)—pressure-proof housing, (2)—end cap made of acrylic, (3)—cap nut, (4)—GSM antenna (spiral), (5)—light reflector (white plastic caved cover), (6)—LED flashlights (only 2 pieces of the total 8 pieces are shown), (7)—air–sea interface sensor, (8)—data I/O and power connector, and (9)—mounting clamp. The antenna of the GNSS navigation receiver is located behind the light reflector (not shown). The data transfer speed highly depends on the type of cellular network connection (LTE/3G/GSM) and signal strength. In the best-case scenario, the speed is about 38,400 baud. The limiting factor is the baud rate of the serial connection between the MCU and GSM communication modules. In order to operate in real time, Winchi attempts to transfer data each time it reaches the surface. If the communication conditions are not favorable, Winchi puts the current data set transfer request into the queue for later transmission on the next surfacing. As the data files are stored on a SD card, the transfer queue holds only file names and counts of successfully transferred bytes, so its memory footprint is rather small. The most recent data sets are always transferred first. Furthermore, the user can send a remote operation command to transfer a specific file at any time during the mission. Such a command generates a corresponding data transfer request and puts it at the end of the queue. In normal communication conditions, the transfer of one data set takes about 2 to 3 min. 2.4. Cyclogram of the Winchi Profiler’s Operation The profiling schedule and control parameters, e.g., motor power rate, can be configured using Bluetooth before deployment, e.g., boarding a boat. In water, the device is operated using the MCU, and it repeats all operations multiple times, including sinking and rising. However, certain parameters can be configured remotely using a GSM link. The parameters are GSM communication timeout, LED flashing, duration of the pressure measurement in parking mode, and threshold height of the sea surface wave, which would be unsafe for profiling. A high-level description of the instructions to complete the profiler mission is defined step by step.
J. Mar. Sci. Eng. 2022,10, 322 16 of 17 Author Contributions: Conceptualization, A.G.O. and A.V.O.; methodology, D.A.S. and S.V.V.; software, O.Y.K.; validation, N.M.K. and V.M.O.; formal analysis, A.G.O.; investigation, O.Y.K. and D.A.S.; resources, A.G.Z.; data curation, O.Y.K.; writing—original draft preparation, A.G.O.; writing—review and editing, M.V.E.; visualization, A.G.O. and O.Y.K.; supervision, A.G.O.; project administration, A.G.Z.; and funding acquisition, V.V.K. All authors have read and agreed to the published version of the manuscript. Funding: The research and development of the new tethered profiler Winchi was carried out within the framework of the assignment of the Ministry of Science and Higher Education of Russia No 01282021-0018 and supported in part by the Russian Fund for Basic Research via grant No 19-05-00459. Acknowledgments: The collaboration with colleagues from the southern branch of SIO RAS is appreciated. 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