Dielectric characterization of biodegradable wastes during pyrolysis
Abstract
The research leading to these results has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement n° 311815 (SYNPOL project). D.B. also acknowledges the financial support received from PCTI and FICYT of the Government of the Principado de Asturias
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1 Dielectric characterization of biodegradable wastes 1 during pyrolysis 2 D. Beneroso1, A. Albero-Ortiz2, J. Monzó-Cabrera2, A. Díaz-Morcillo2, A. 3 Arenillas1, J.A. Menéndez1* 4 1Instituto Nacional del Carbón, CSIC, Apartado 73, 33080 Oviedo, Spain 5 2Department of Communication and Information Technologies, Technical 6 University of Cartagena, Cartagena, Spain 7 Corresponding author: Tel.: +34 985 119090 8 E-mail address: [email protected] 9 10 Abstract 11 The lack of dielectric properties data has often been named as one of the 12 reasons that has hampered the simulation of microwave processing of 13 biomass feedstock and process design. In this work, the dielectric behavior 14 of an organic fraction from municipal solid wastes during pyrolysis has been 15 monitored as a function of temperature. Furthermore, the effect of the 16 addition of a microwave absorbent material (carbonaceous char) to the raw 17 biowaste upon the dielectric properties has been investigated for the first 18 time. 19 The efficiency of the conversion of microwave energy to heat, measured by 20 means of the tan δ parameter, is shown in this study to be nearly 20 times 21 higher when the absorbent char is added to the reaction bulk at room 22 temperature and this gap is even greater in the 600 – 800 ºC range. 23 Nevertheless, the results suggest that the addition of increasing amounts of 24 microwave absorbent (up to ca. 40%) impairs microwave penetration, which 25 gives rise to a less homogeneous heating of the bulk. There is therefore an 26 optimum proportion that balances heat conversion and penetration depth. 27 The results of this study lend support to the use of char as a means to 28 induce thermochemical treatments by microwaves and reduce energy 29 consumption in the process. 30 31 Keywords: Dielectric properties, Microwave pyrolysis, Biomass pyrolysis, 32 Microwave heating modeling, Microwave absorbent 33 34
2 1. Introduction 1 On average, every one of the more than 500 million people living in the 2 European Union (EU) throws away around half a ton of household rubbish a 3 year. This is on top of the huge amount of waste generated from activities 4 such as manufacturing (360 million tons) and construction (900 million 5 tons), while the supply of water and the production of useful energy 6 generate another 95 million tons. Altogether, the EU produces up to 3 7 billion tons of waste every year [1]. A significant proportion of waste going 8 to landfill is organic material, (i.e. derived from both biomass and petroleum 9 sources). Thermochemical conversion processes, involving pyrolysis and 10 gasification, can convert this waste at source into potentially useful 11 chemical feedstocks and fuels after the removal of the more readily 12 recyclable materials, such as metals, glass, etc. 13 14 A number of processes are now under development or are at the 15 demonstration stage, whose aim is to provide more cost-effective, 16 environmentally and socially acceptable alternatives to incineration plants. 17 One of these new technologies is microwave pyrolysis based on dielectric 18 heating. This process benefits from the main advantages of using 19 microwaves, such as rapid, volumetric and selective heating, and avoids the 20 need to shred the feedstock and to pre-dry the samples, resulting in a 21 substantial reduction in the costs associated with these steps [2-5]. In spite 22 of these advantages, this technology has not yet reached industrial scale 23
3 owing to the lack of economic analyses on a large scale and the absence of 1 sufficient data to quantify the dielectric properties of the input feedstocks. 2 3 The property that determines the dielectric response of material under the 4 influence of an electric field is the relative complex permittivity, ε*, which is 5 expressed as a function of a real component known as the dielectric constant 6 (which represents the ability of dielectrics to store electrical energy) and an 7 imaginary component known as the dielectric loss factor (which represents 8 the ability of a material to absorb the electric energy): 9 10 11 12 where and ε’ and ε’’ are the dielectric constant and the dielectric loss 13 factor relative to the corresponding dielectric properties of free space. 14 15 An estimation of these properties is essential for the effective design and 16 scaling up of microwave heating processes to ensure an accurate prediction 17 of the absorbed power density; i.e. the rate at which the electromagnetic 18 energy is converted to heat in the material. Dielectric properties may vary 19 with composition, frequency, temperature and even material density [6] 20 and, therefore, it is essential to characterize their variation in relation to 21 those parameters. 22 23
4 Several studies have attempted to characterize the dielectric properties of 1 coal [7] and some kinds of biomass [8, 9] since it is known that the dielectric 2 loss of these materials at low temperatures is negligible, making them 3 transparent to microwaves. However, when the substrates are subjected to 4 higher temperatures (i.e. temperatures higher than 600 ºC), the structures 5 become essentially char, which is known to be a high microwave absorbing 6 material due to the Maxwell-Wagner effect which causes a very high 7 displacement of π-electrons on carbonized structures [10]. It is for this 8 reason that different microwave receptor materials are added to biomass 9 during microwave pyrolysis, so that a high enough temperature is reached 10 to induce pyrolysis [11, 12]. However, most published studies are focused 11 solely on the dependence of dielectric properties upon frequency radiation at 12 room temperature [13-16] and ignore the need for a comprehensive study of 13 the whole microwave pyrolysis process. In other words, an in-depth and 14 extensive study of the dependence of dielectric properties on temperature is 15 needed to obtain a better understanding of the dielectric response of organic 16 substrates during microwave pyrolysis and of mixed organic substrates 17 when used with microwave susceptors. 18 This paper investigates the microwave absorption capability of a 19 biodegradable waste and its mixture with microwave absorbent char on the 20 basis of their dielectric properties, from room temperature up to 800 ºC at 21 the commonly used frequency of 2.45 GHz. 22 23 2. Materials and Methods 24
5 2.1 Biowaste preparation and characterization 1 The biodegradable waste used for this study was an organic fraction from a 2 municipal solid waste, obtained from a landfill in Seville (Spain). The waste 3 was dried, partially cleaned of inerts such as glass or metals and size-4 reduced to 1-3 mm. This fraction has been labelled as MSWd. The pre-5 treatment of this organic residue allows a good homogeneity of this fraction. 6 Actually, this fraction has been used in other studies to produce synthesis 7 gas by means of microwave-induced pyrolysis and the composition of the gas 8 was quite homogeneous when repeating the tests [17]. 9 In order to assess the effect of adding char as microwave absorber to the 10 biowaste upon the dielectric response, a carbonaceous solid char was 11 prepared by subjecting the biowaste sample to a temperature of 800 ºC in an 12 electric furnace for 1 h in an oxygen-free atmosphere. This has been labelled 13 Char-MSWd. The mixtures of char:biowaste were prepared in weight ratios 14 of 0.3:1 and 0.6:1. These two mixture ratios were considered on the basis of 15 keeping the amount of char as low as possible to induce the microwave 16 pyrolysis. In previous studies [17], we used 0.3:1 ratio; thus, we have used 17 this same ratio in this work. Furthermore, a larger amount (0.6:1 ratio) was 18 considered to study the effect of adding char to feedstock as microwave 19 absorbent. 20 The moisture, ash content and volatile matter data of the residues were 21 obtained on a LECO TGA-601 device. To perform the ultimate analysis, a 22 LECO-CHNS-932 micro-analyzer and a LECO-TF-900 furnace were used. 23 The micro-analyzer provided data on the carbon, hydrogen, nitrogen, and 24
6 sulfur percentage composition. The oxygen content was determined using 1 the LECO-TF-900 furnace. The results of proximate and ultimate analyses 2 of the MSWd and char-derived samples are presented in Table 1. 3 4 Table 1. Proximate and ultimate analyses of the MSWd and Char-MSWd fractions 5 Residue Municipal solid waste Char from municipal solid waste Label MSWd Char-MSWd Moisture 2.8 3.3 Asha 27.7 66.6 Proximate analysis (wt.%) Volatile mattera 61.1 1.7 C 45.1 30.7 H 5.4 0.1 N 2.1 1.0 S 0.4 0.7 Ultimate analysis (wt.%) O 19.3 0.9 6 2.2 Measurement of dielectric properties 7 An inverse methodology to obtain the permittivity of the different biowastes 8 was used (Fig. 1) [18]. This technique is one of the most appropriate; other 9 techniques such as standard coaxial probes may lead to lower precision 10 since air bubbles below the coaxial probe can result in lower values of 11 permittivity; resonant-cavity technique is typically used for low-loss 12 materials (which is not our case) and identifying the resonant frequency and 13 quality factor (intrinsic parameters of this technique) would have been 14 difficult due to the high absorption of the materials. First, each sample (see 15 Sample R in Fig. 1) was introduced and uniformly compacted into a quartz 16 tube (i.d. 5 mm, height 43 mm; MSWd bulk density: 166 kg/m3; char bulk 17
7 density: 353 kg/m3) and heated up to a specific temperature in an oxygen-1 free atmosphere by a GALLUR convection oven. The samples were subjected 2 to 25, 50, 100, 200, 300, 400, 500, 600, 700, 800 and 1000 ºC before being 3 very quickly placed (maximum 3 s) in the middle of a WR-340 waveguide 4 where the scattering parameters (i.e., S11, S12, S21 and S22) were measured 5 by means of a RHODE & SCHWARZ, model ZVA67 vector network analyzer 6 set to a frequency of 2.45 GHz. S-parameters describe the response of an N-7 port network to voltage signals at each port. The first number in the 8 subscript refers to the responding port, while the second number refers to 9 the incident port. Thus S21 means the response at port 2 due to a signal at 10 port 1. Afterwards, the measurement system was modeled (Sample S in Fig. 11 1) by using CST Microwave Studio (CST MWS) commercial software and, by 12 inverse techniques, the value of the complex permittivity of each sample at 13 the corresponding temperature was obtained. That is to say, an optimization 14 method (a genetic algorithm combined with a gradient descent optimization 15 method) [18] was applied to the model to obtain a simulated material that 16 would induce the same scattering parameters as those previously measured. 17 As initial values for the corresponding optimization method, the 18 permittivity of the materials was measured in a portable DIMAS 19 dielectrometer, model DIELKITV/DIELKITC at room temperature. The 20 errors during measurements are included in the Supplementary Material. 21 Furthermore, to minimize the uncertainty of the sample cooling on the 22 permittivity measurements during the sample transfer from the oven to the 23 waveguide, the cooling curve was previously estimated and can be found in 24
8 the Supplementary Material. This curve allows establishing the operating 1 temperature of the oven in order to reach the nominal temperature into the 2 waveguide. 3 4 FIGURE 1 5 6 2.3 Loss tangent calculation 7 The loss tangent is an important dielectric property which is directly related 8 to the ability of a specific material to convert electromagnetic energy into 9 heat at a given temperature and frequency. This property is defined as: 10 11 12 13 Furthermore, the relationship between the dielectric properties of biowaste 14 and char was investigated for the two material mixtures over the selected 15 temperature range. The dielectric properties of a mixture of two different 16 materials can be modeled by using different equations such as the Landau, 17 Lifshitz and Looyenga equation (Equation 3), as reported in [19]: 18 19 20 21 where is the volumetric fraction of the material MSWd, which was 22 calculated from its density, and and are the permittivity of 23 the biomass and char fractions, respectively. The accuracy of this model was 24
9 tested using the experimental data obtained over the temperature range 1 selected. 2 3 2.4 Skin depth calculation 4 The skin depth, also known as penetration depth (Ds), is defined as the 5 distance from the surface into the materials at which the travelling 6 electromagnetic wave power drops to e-1 from its value at the surface. The 7 skin depth can be calculated using Equation 4 [20]: 8 9 10 11 where is the microwave wavelength in free space. The skin depth is an 12 important parameter since the use of microwaves as a heating medium 13 usually involves scaling-up limitations due to the difficulty of properly 14 dispersing the microwaves as the material increases in volume [21]. 15 16 3. Results and Discussion 17 The measured dielectric properties of the MSWd and Char-MSWd fractions 18 are shown in Fig. 2 (a) and (b), respectively, versus the increase in 19 temperature. As can be seen, the dielectric properties depend greatly on the 20 temperature during pyrolysis, particularly at high temperatures. 21 FIGURE 2 22 The dielectric constant and loss factor for MSWd show a nearly constant 23 value from room temperature up to 500 °C, corresponding to the pyrolysis 24
16 4. Conclusion 1 The dielectric properties of an organic fraction from a municipal solid waste 2 were determined at 2.45 GHz from room temperature to 800 ºC. The 3 dielectric properties of the biowaste remained constant during pyrolysis up 4 to 400 ºC; then there was a sharp increase in both the dielectric constant 5 and loss factor, owing to the release of volatiles and honeycomb-like carbon 6 structures with a high delocalised electron density. Furthermore, the 7 addition of char as microwave absorbent to the feedstock proved to be an 8 effective way to reduce the energy consumption of the pyrolysis process, 9 because it provided the bulk with a high tan δ at room temperature, 10 although it reduced the penetration depth, which resulted in a more 11 heterogeneous heating when a high concentration of char was used. 12 The dielectric characterization addressed in this paper could serve as a 13 starting point for the design of suitable equipment to perform the 14 microwave-induced pyrolysis at industrial scale with the appropriate 15 simulation software. 16 17 Acknowledgments 18 The research leading to these results has received funding from the 19 European Union’s Seventh Framework Programme for research, 20 technological development and demonstration under grant agreement n° 21 311815 (SYNPOL project). D. B. also acknowledges the financial support 22 received from PCTI and FICYT of the Government of the Principado de 23 Asturias. 24
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19 1 Figure captions 2 3 Figure 1. Inverse methodology for determining the dielectric properties 4 based on the procedure described in [18] 5 6
20 1 Figure 2. Dielectric properties of the (a) MSWd fraction (b) Char-MSWd 2 fraction during pyrolysis. 3 4 5
21 1 Figure 3. Evolution of tan δ during pyrolysis for the (a) MSWd and (b) 2 Char-MSWd fractions. 3 4
22 1 Figure 4. Dielectric constant of the mixtures 2 3
23 1 Figure 5. Loss factor of the mixtures 2 3
24 1 Figure 6. Evolution of tan δ during pyrolysis for the different char/biowaste 2 mixtures. tan δ from MSWd fraction is also depicted as a means of 3 comparison 4 5
25 1 Figure 7. Microwave skin depth for the mixtures of MSWd with Char-2 MSWd during pyrolysis 3 4
32 1 Mixture Char:MSWd (0.6:1) 2 0100 200 300 400 500 600 700 800 0 20 40 60 80 100 120 140 Temperature (ºC) ε ´ ε ´ vs Temperature Material 3 ε ´ ε ´+U ε ´ ε ´-U ε ´ 3 0100 200 300 400 500 600 700 80 0 0 20 40 60 80 100 120 140 Temperature (ºC) ε ´´ ε ´´ vs Temperature Material 3 ε ´´ ε ´´+U ε ´´ ε ´´-U ε ´´ 4
33 0100 200 300 400 500 600 700 800 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 Temperature (ºC) tanδ tanδ vs Temperature Material 3 tanδ tanδ+Utanδ tanδ-Utanδ 1
34 1 Char sample 2 3 0100 200 300 400 500 600 700 80 0 0 20 40 60 80 100 120 140 Temperature (ºC) ε´ ε´ vs Temperature Material 4 ε´ ε´+Uε´ ε´-Uε´ 4 0100 200 300 400 500 600 700 80 0 4 5 6 7 8 9 10 11 12 13 Temperature (ºC) ε´´ ε´´ vs Temperature Material 4 ε´´ ε´´+Uε´´ ε´´-Uε´´ 5
35 0100 200 300 400 500 600 700 80 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 Temperature (ºC) tan δ tan δ vs Temperature Material 4 1 2
36 1 Cooling down curve 2 50 100 150 200 250 300 350 400 450 500 0 200 400 600 800 1000 1200 Time (s) Temperature (C) Cooling curve Interpolated. Max descent: 22.47 C/s Measured 3 4 5